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2022-06-20 08:49:52
<section data-role="outer" class="article135" label="edit by 135editor"><section data-author="Wxeditor" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;"><article data-author="Wxeditor" style="margin: 5px auto; padding: 0px; outline: 0px; max-width: 100%; font-size: 14px; overflow-wrap: break-word !important;"><section style="margin: 0px auto 10px; padding: 0px; outline: 0px; max-width: 100%; text-align: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; width: 100%; border-bottom: 5px solid rgb(243, 243, 243); overflow-wrap: break-word !important;" class=""><section class="_135editor" data-role="title" data-tools="135编辑器" data-id="114496"><section style="margin: 20px auto;"><section style="display: flex;justify-content: center;"><section><section style="display: flex;justify-content: space-between;"><section><section class="assistant" style="width: 35px; height: 35px; background: linear-gradient(to left top, rgb(255, 253, 241), rgb(255, 248, 167)); border-radius: 100%; overflow: hidden;"></section></section><section class="assistant" style="width: 35px;"><img class="assistant" style="vertical-align: inherit; width: 100%; display: block; max-width: 100% !important;" src="https://bcn.135editor.com/files/images/editor_styles/3981f28e5673bae4680b00b9d84cc4b3.png" data-width="100%" draggable="false" data-ratio="1.1538461538461537" data-w="52"></section></section><section style="padding: 0px 0px 0px 6px; margin-top: -20px;"><section style="font-size: 16px; color: rgb(51, 51, 51); padding: 0px 30px 0px 5px;"><strong class="135brush" data-brushtype="text" hm_fix="287:219">纱线主要疵点成因分析与改善措施</strong></section><section style="width: 100%; height: 10px; background: linear-gradient(to top, rgb(231, 255, 253), rgb(255, 255, 255)); margin-top: -10px; overflow: hidden; max-width: 100% !important;" data-width="100%"></section></section></section></section></section></section></section></section></article></section><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-size: 15px; font-family: 宋体; overflow-wrap: break-word !important;">由前文纱线主要疵点对织物影响分析和不同布种对纱线质量的要求各有侧重的情况,纱厂和布厂间可建立有效的质量数据共享和交流机制,使布厂可根据每批纱的具体质量情况用在不同的布种上。同时布厂也可以根据不同布种的要求,对纱线提出等级要求,便于纱厂根据原料质量状况和零配件状态合理控制质量成本。当然,为切实满足客户的要求和控制质量成本,纱厂必须找到纺纱生产过程中形成这些疵点的原因,并采取有效的措施控制降低疵点,从而提高纱线的质量。</span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;"></span></p><section style="margin: 20px 0px 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; border-width: 0px; border-style: none; border-color: initial; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; border-width: 0px; border-style: none; border-color: initial; overflow-wrap: break-word !important;" class=""><h2 style="margin-top: 0px; margin-bottom: 0px; outline: 0px; font-size: 16px; max-width: 100%; line-height: 28px; color: rgb(255, 255, 255); min-height: 32px; border-bottom: 1.5px solid rgb(32, 9, 142); border-top-color: rgb(32, 9, 142); border-right-color: rgb(32, 9, 142); border-left-color: rgb(32, 9, 142); overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; min-width: 1em; overflow-wrap: break-word !important;"><p style="margin-right: 8px; margin-bottom: 0px; padding: 4px 10px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; background-color: rgb(32, 9, 142); line-height: 20px; overflow-wrap: break-word !important;">1</p></section><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; min-width: 1em; overflow-wrap: break-word !important;" class=""><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; border-color: rgb(32, 9, 142); color: rgb(32, 9, 142); overflow-wrap: break-word !important;"><span style="font-size: 15px;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; text-indent: 32px; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">粗节、细节</span></strong></span></p></section></h2></section></section><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="font-size: 15px;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">成因:</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">常见的布面粗节长短不等:1 cm~2 cm居多,中间粗两头渐细,大多为细纱牵伸不良、牵伸区周围游离飞花附入、粗纱条干片断不匀、粗纱疵点附入、络筒清纱参数设置不当等原因造成;少部分为细纱接头不良或络筒机捻结不良造成。细节主要是由细纱牵伸不良和络筒捻结不良造成。</span></span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="font-size: 15px;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">措施:</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">对于细纱牵伸不良引起的粗节、细节,可从以下四方面预防和解决:a) 降低粗纱捻度,即在不增加断头的前提下尽量采用小的粗纱捻度;b) 保证细纱和粗纱牵伸元件状态良好,保持适当的胶辊研磨周期、胶圈更换周期,并随时检查是否有起槽、划痕等问题,随时解决;c) 保持恒定的温湿度,避免出现短时大幅度的波动;d) 优化细纱工艺,主要是隔距、上销位置和摇架压力的一致性。对于细纱纺纱过程中产生的粗节和细节,只能利用络筒清纱器切除,这样会引起清纱器切次的增加,需要特别关注捻接质量避免因捻接不良二次形成粗节和细节。</span></span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-size: 15px; font-family: 宋体; overflow-wrap: break-word !important;"></span></p><section style="margin: 20px 0px 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; border-width: 0px; border-style: none; border-color: initial; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; border-width: 0px; border-style: none; border-color: initial; overflow-wrap: break-word !important;"><h2 style="margin-top: 0px; margin-bottom: 0px; outline: 0px; font-size: 16px; max-width: 100%; line-height: 28px; color: rgb(255, 255, 255); min-height: 32px; border-bottom: 1.5px solid rgb(32, 9, 142); border-top-color: rgb(32, 9, 142); border-right-color: rgb(32, 9, 142); border-left-color: rgb(32, 9, 142); overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; min-width: 1em; overflow-wrap: break-word !important;"><p style="margin-right: 8px; margin-bottom: 0px; padding: 4px 10px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; background-color: rgb(32, 9, 142); line-height: 20px; overflow-wrap: break-word !important;"><span style="font-size: 15px;">2</span></p></section><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; min-width: 1em; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; border-color: rgb(32, 9, 142); color: rgb(32, 9, 142); overflow-wrap: break-word !important;"><span style="font-size: 15px;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; text-indent: 32px; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">条干不匀</span></strong></span></p></section></h2></section></section><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="font-size: 15px;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">成因:</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">布面呈现有规律或无规律的条干阴影;主要因牵伸元件(胶辊、胶圈、罗拉)运转失常、表面毛糙凹凸、胶辊缠花纺纱及落后锭子等纺纱专件异常造成。</span></span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="font-size: 15px;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">措施:</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">牵伸区工艺优化、保持良好的胶辊胶圈状态;控制好单并与粗纱的号数偏差和条干均匀度,发现异常及时隔离;及时修理细纱的坏锭及异常锭,要求挡车工走巡回遇到胶辊、胶圈、罗拉等异常情况及时报告并通知相关人员处理。在络筒机上对清纱器设置支数变异和珠链纱疵剪切和报警参数,可切除疵点并剔出有问题的管纱。</span></span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><br></p><section style="margin: 20px 0px 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; border-width: 0px; border-style: none; border-color: initial; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; border-width: 0px; border-style: none; border-color: initial; overflow-wrap: break-word !important;"><h2 style="margin-top: 0px; margin-bottom: 0px; outline: 0px; font-size: 16px; max-width: 100%; line-height: 28px; color: rgb(255, 255, 255); min-height: 32px; border-bottom: 1.5px solid rgb(32, 9, 142); border-top-color: rgb(32, 9, 142); border-right-color: rgb(32, 9, 142); border-left-color: rgb(32, 9, 142); overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; min-width: 1em; overflow-wrap: break-word !important;"><p style="margin-right: 8px; margin-bottom: 0px; padding: 4px 10px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; background-color: rgb(32, 9, 142); line-height: 20px; overflow-wrap: break-word !important;"><span style="font-size: 15px;">3</span></p></section><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; min-width: 1em; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; border-color: rgb(32, 9, 142); color: rgb(32, 9, 142); overflow-wrap: break-word !important;"><span style="font-size: 15px;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; text-indent: 32px; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">飞花</span></strong></span></p></section></h2></section></section><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="font-size: 15px;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">成因:</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">纺纱生产中因清洁不及时、集棉装置故障、断头急剧增加、空调温湿度异常或气流不畅等情况引起机台上、地面和空气中飞花增加并集聚,纺纱时附入到纱体中形成飞花疵点。此外,各工序的清洁操作不当,也会使清洁花附入到纱体中。</span></span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="font-size: 15px;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">措施:</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">必须根据车间的清洁状况规定清洁周期,并安排严格的检查。对各类集棉装置与正常纺纱设备一样定期维护保养和检查,避免意外故障的发生。做好细纱车速检查,钢领、钢丝圈使用周期控制,避免出现断头急剧增加的现象。空调人员加强巡回和控制使温湿度保持稳定,并保证车间内空气流动的通畅。对于在络筒工序前已经形成的飞花疵点可利用清纱器切除,但需调整清纱工艺参数,并平衡切次与质量的关系。对挡车工规范纱线通道清洁的具体操作动作,避免清洁过程使清洁花附入纱体中。</span></span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-size: 15px; font-family: 宋体; overflow-wrap: break-word !important;"></span></p><section style="margin: 20px 0px 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; border-width: 0px; border-style: none; border-color: initial; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; border-width: 0px; border-style: none; border-color: initial; overflow-wrap: break-word !important;"><h2 style="margin-top: 0px; margin-bottom: 0px; outline: 0px; font-size: 16px; max-width: 100%; line-height: 28px; color: rgb(255, 255, 255); min-height: 32px; border-bottom: 1.5px solid rgb(32, 9, 142); border-top-color: rgb(32, 9, 142); border-right-color: rgb(32, 9, 142); border-left-color: rgb(32, 9, 142); overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; min-width: 1em; overflow-wrap: break-word !important;"><p style="margin-right: 8px; margin-bottom: 0px; padding: 4px 10px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; background-color: rgb(32, 9, 142); line-height: 20px; overflow-wrap: break-word !important;"><span style="font-size: 15px;">4</span></p></section><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; min-width: 1em; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; border-color: rgb(32, 9, 142); color: rgb(32, 9, 142); overflow-wrap: break-word !important;"><span style="font-size: 15px;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; text-indent: 32px; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">棉结</span></strong></span></p></section></h2></section></section><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="font-size: 15px;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">成因:</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">正常纤维、未成熟纤维、棉籽壳因轧花或纺纱过程中处理不善,集结形成的圆形、扁形或大或小的细微颗粒或带纤维籽屑皆视为棉结。主要因原棉配棉不合理,梳棉机针布不良或者针布已到回磨周期,精梳机状态不良,各工序纺纱通道光洁度差,纺纱各工序工艺、速度不匹配,挡车工操作不当,温湿度异常等造成。</span></span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="font-size: 15px;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">措施:</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">使用含杂低、轧工好且未成熟纤维含量低的棉花,梳棉使用状态良好的针布及较低的速度,精梳使用密齿锡林和顶梳,细纱使用压力棒隔距块,同时各工序加强清洁,这些是目前降低棉结的有效方法。从质量控制的角度,生产中从原棉到成纱关注棉结测试结果,合理配置各工序工艺,定期对主要纺纱通道进行揩擦,使原棉到半成品、成品的质量都处于受控状态。</span></span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-size: 15px; font-family: 宋体; overflow-wrap: break-word !important;"></span></p><section style="margin: 20px 0px 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; border-width: 0px; border-style: none; border-color: initial; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; border-width: 0px; border-style: none; border-color: initial; overflow-wrap: break-word !important;"><h2 style="margin-top: 0px; margin-bottom: 0px; outline: 0px; font-size: 16px; max-width: 100%; line-height: 28px; color: rgb(255, 255, 255); min-height: 32px; border-bottom: 1.5px solid rgb(32, 9, 142); border-top-color: rgb(32, 9, 142); border-right-color: rgb(32, 9, 142); border-left-color: rgb(32, 9, 142); overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; min-width: 1em; overflow-wrap: break-word !important;"><p style="margin-right: 8px; margin-bottom: 0px; padding: 4px 10px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; background-color: rgb(32, 9, 142); line-height: 20px; overflow-wrap: break-word !important;"><span style="font-size: 15px;">5</span></p></section><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; min-width: 1em; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; border-color: rgb(32, 9, 142); color: rgb(32, 9, 142); overflow-wrap: break-word !important;"><span style="font-size: 15px;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; text-indent: 32px; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">异常疵点(布面出现三股纱、四股,长细节,长粗节等)</span></strong></span></p></section></h2></section></section><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="font-size: 15px;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">成因:</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">以长片段双线纱、三股纱和四股纱多见,大都是在络筒、并线和捻线工序中纱线断头后飘入相邻锭子、或者因络筒上误插入双纱而只有一根纱通过清纱器造成;长粗节和长细节主要因前纺单并、粗纱出现较明显条干不匀造成,或络筒工序少量错支未被发现、未有效处理造成。</span></span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="font-size: 15px;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">措施:</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">对并线和倍捻工序,合理安排巡回路线及时处理断头,减少乱飘的机会,已落下的满筒纱应及时收走;对于络筒双管纱现象,必须从挡车工操作培训和检查入手。异常疵点发生频次非常低,一般都是操作失误、未及时处理造成,一旦形成在布面危害比较大,所以一定要加强成纱后工序的操作及检查,并可考虑配以轻度的奖后罚前的措施,在纱厂车间中发现并处理,避免最后织到布面上造成严重损失。长粗节和长细节需要通过加强前纺质量控制来预防,并合理设置清纱参数利用清纱器切除。提高验纱工的技能,使验纱工在成品检验时发现异常疵点。</span></span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-size: 15px; font-family: 宋体; overflow-wrap: break-word !important;">总之,在纱线生产过程中控制好纱线质量至关重要,采用科学的方法找到控制和改善各种疵点的有效措施,将疵品消灭在生产过程中。</span></p><section class="_135editor" data-role="paragraph"><p><br></p></section></section>