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2022-05-23 08:27:57
<section data-role="outer" class="article135" label="edit by 135editor"><section data-role="paragraph" class="_135editor"><section style="margin: 0px; padding: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";"><section class="_135editor" data-role="title" data-tools="135编辑器" data-id="112198"><section style="margin: 20px auto;"><section style="padding: 20px 0px;"><section style="display: flex;justify-content: flex-start;align-items: flex-end;"><section class="assistant" style="width: 35px;"><img class="assistant" style="vertical-align: inherit; width: 100%; display: block; transform: rotateY(180deg); max-width: 100% !important;" src="https://bcn.135editor.com/files/images/editor_styles/9bd93692beba0cba45923ededbf4cabc.png" data-width="100%" draggable="false"></section></section><section style="background-color: rgb(241, 247, 255); border-radius: 15px; padding: 15px 0px; margin: -40px 5px 0px 10px;"><section class="135brush" data-brushtype="text" style="color: rgb(74, 139, 232); text-align: center; line-height: 1.75em; letter-spacing: 1.5px;" hm_fix="329:454"><span style="font-size: 18px;">数码印花原理及技术特点</span></section></section><section style="display: flex;justify-content: flex-end;align-items: flex-start;margin-top: -15px;"><section class="assistant" style="width: 35px; margin-left: -10px;"><img class="assistant" style="vertical-align: inherit; width: 100%; display: block; max-width: 100% !important;" src="https://bcn.135editor.com/files/images/editor_styles/3d5ec71905e13a27d02dd97966760c18.png" data-width="100%" draggable="false"></section></section></section></section></section></section><p style="vertical-align: inherit; margin-bottom: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";"> 数码印花是随着计算机技术不断发展而逐渐形成的一种集机械、计算机电子信息技术为一体的高新技术产物,最早出现于2O世纪9O年代中期,初期用于广告纸张的快速印制,将其与纺织印染技术结合,给纺织印染行业带来了一个全新的概念。</p><p style="vertical-align: inherit; margin-bottom: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";"><br></p><p style="vertical-align: inherit; margin-bottom: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";"> <strong> 1、数码印花原理</strong></p><p style="vertical-align: inherit; margin-bottom: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";"><br></p><p style="vertical-align: inherit; margin-bottom: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";"> 数码印花简单地说就是通过各种数字化手段,如:扫描、数字相片、图像或计算机制作处理的各种数字化图案输入汁算机,再通过电脑分色印花系统处理后,由专用软件驱动芯片通过对其喷印系统的控制,对染液施加外力,使染液通过喷嘴喷印到织物(或介质)上,形成一个个色点,数字技术控制着喷嘴的喷射与不喷,以及xY方向的移动,形成相应的准确的图像。形成各种高精度的印花产品。</p><p style="vertical-align: inherit; margin-bottom: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";"><br></p><p style="vertical-align: inherit; margin-bottom: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";"><strong> 2、数码印花的重要技术特点</strong></p><p style="vertical-align: inherit; margin-bottom: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";"><br></p><section style="margin: 0px; padding: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";"> 通过实际应用,感到数码印花与传统印染工艺相比有以下几个方面的明显优势:</section><section style="margin: 0px; padding: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";">(1)由于数码印花过程摆脱了传统印花在生产过程中分色描稿、制片、制网等许多工艺过程,从而大大缩短了生产时问。接受花样的方式,可以通过光盘、E-mai1等各种先进手段。一般打样时间不超过一个工作日,而传统打样的周期一般在一周左右。另外由于工艺的简化,也使打样成本大大降低。快速理解客户的需求,提供出满意的小样。</section><section style="margin: 0px; padding: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";">(2)设计样稿可在计算机上任意修改,把设计师的理念完全发挥表现出来。打印出来的小样客户如果不满意,生产技术人员、设计者、客户马上可以共同在计算机上进行重新修改,颜色配制、花型改变。传统印花中,一旦设计师的样品确定了,再行修改,是一件很繁琐的工作。对印制的图案花型、颜色搭配都缺少灵活性和快速应变能力。</section><section style="margin: 0px; padding: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";">(3)数码印花技术的原理使得其产品打破了传统印染生产的套色和花回长度的限制,从而极大地拓展了纺织品图案设计的空间,提升了产品的档次。数码印花机若采用8种基本颜色,(四元色及深兰、浅红、浅兰、橙)理论上可表达颜色i677万种,特别是在颜色渐变、云纹等高精度图案的印制上,数码印花在技术上更是具有无可比拟的优势。</section><section style="margin: 0px; padding: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";">(4)高精度的喷印过程中不用传统的水调色浆,喷印过程中染料的使用由计算机“按需分配”几乎没有染料的浪费和废水的产生,噪音<58分贝,从而摆脱了高能耗、高污染,实现了绿色生产过程。</section><section style="margin: 0px; padding: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";">(5)数码印花生产过程中,由计算机自动记忆各色数据,批量生产中,颜色数据不变,保证小样与大样、批与批之间的一致性。丽在传统印花中,则很难保证。这是因为调浆的批次不同,很难保证同一颜色完全重现。</section><p style="vertical-align: inherit; margin-bottom: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";">(6)数码印花生产真正实现了小批量、快反应的生产过程,生产批量不受任何限制。且由于数码印花生产过程全部实现计算机的数字化控制,可按需要进行柔性化生产,如客户来定单加工10㎡装饰布,只需1~3.5小时即交付,做到立等可取。而采用传统印花则根本难以实现。</p><p style="vertical-align: inherit; margin-bottom: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";"><br></p><p style="vertical-align: inherit; margin-bottom: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";"> <strong>数码印花目前存在的问题:</strong></p><p style="vertical-align: inherit; margin-bottom: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";"><br></p><section style="margin: 0px; padding: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";">(1)人才匮乏,影响设备的有效利用。用好数码印花机,需要熟练掌握电脑软件应用以及机台硬件操作;需要熟知印染原理;同时又要有一定的美学基础,能将数码印花特色与设计师设计思路良好沟通、有机结合为一体。</section><section style="margin: 0px; padding: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";">目前我国还没有针对数码印花技术的专门人才培养+多是单科技能,特别是工学与美学领域的融会,更显问题突出。</section><section style="margin: 0px; padding: 0px; border: 0px; font-variant-numeric: inherit; font-variant-east-asian: inherit; font-stretch: inherit; font-size: 16px; line-height: inherit; color: rgb(47, 45, 45); font-family: Arial, 微软雅黑, "Microsoft yahei";">(2)生产成本高。一方面是主要耗材——染液的国产化率低,价格高。</section><p style="vertical-align:inherit;"><br></p></section></section>