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全部资讯   / 倍捻机捻度不匀的原因及解决措施

倍捻机捻度不匀的原因及解决措施

2023-01-31 09:02:50

<section data-role="outer" class="article135" label="edit by 135editor"><section data-tools="135编辑器" data-id="95447" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; visibility: visible; font-family: system-ui, -apple-system, system-ui, Arial, sans-serif; overflow-wrap: break-word !important;" class="_135editor"><section data-width="100%" style="margin: 1em auto; padding: 0px; outline: 0px; max-width: 100%; width: 100%; visibility: visible; overflow-wrap: break-word !important;"><section style="margin: -10px 0px 0px; padding: 1em; outline: 0px; max-width: 100%; border-width: 1px; border-style: solid; border-color: rgb(51, 51, 51); visibility: visible; overflow-wrap: break-word !important;"><section data-autoskip="1" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 1.75em; letter-spacing: 1.5px; font-size: 14px; visibility: visible; overflow-wrap: break-word !important;"><p data-mpa-powered-by="yiban.io" style="margin-right: 8px; margin-bottom: 0px; margin-left: 8px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.60928px; line-height: 2em; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; letter-spacing: 1.5px; visibility: visible; font-family: mp-quote, -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;">倍捻机捻度不匀会使股线各片段内纤维抱合力不同,表面纤维的倾斜程度不一致,影响股线的强力、弹性、伸长、光泽和耐磨性等物理机械性能以及外观特征,影响织物的风格与质量。针对倍捻机捻度不匀的问题,快往下看。</span></p></section></section></section></section><section data-role="paragraph" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; font-family: system-ui, -apple-system, system-ui, Arial, sans-serif; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; text-align: center; overflow-wrap: break-word !important;" align="center"><br></p></section><section data-role="paragraph" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; font-family: system-ui, -apple-system, system-ui, Arial, sans-serif; overflow-wrap: break-word !important;"><section data-tools="135编辑器" data-id="94071" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;" class="_135editor"><section style="margin: 0px; padding: 0px 0.6em 1em; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; text-align: left; font-size: 50px; display: flex; justify-content: flex-start; align-items: center; overflow-wrap: break-word !important;"><section style="margin: 0px 0px 0px 10px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-family: 微软雅黑, &quot;Microsoft YaHei&quot;; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;">0</strong></span></section><section data-original-title="" title="" aria-describedby="tooltip415177" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; z-index: 999; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-family: 微软雅黑, &quot;Microsoft YaHei&quot;; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;">1</strong></span></section><section data-brushtype="text" style="margin: -6px 0px 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 17px; font-family: 微软雅黑, &quot;Microsoft YaHei&quot;; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;">&nbsp;产生原因</strong></span></p></section></section><section style="margin: -30px 0px 0px; padding: 0px; outline: 0px; max-width: 100%; background-color: rgb(254, 254, 254); box-shadow: rgb(222, 222, 222) 0px 0px 5px; transform: rotate(0deg); overflow-wrap: break-word !important;"><section data-autoskip="1" style="margin: 0px; padding: 1em; outline: 0px; max-width: 100%; font-size: 14px; letter-spacing: 1.5px; line-height: 1.75em; color: rgb(62, 62, 62); overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; overflow-wrap: break-word !important;"><br></p><section data-support="96编辑器" data-style-id="24299" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; letter-spacing: 0.544px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 10px 0px; padding: 0px; outline: 0px; max-width: 100%; text-align: left; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: flex; justify-content: center; align-items: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 8px; outline: 0px; max-width: 100%; border-width: 1px; border-top-style: solid; border-color: rgb(38, 91, 128); border-bottom-style: solid; border-right-style: solid; display: inline-block; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(38, 91, 128); font-size: 15px; overflow-wrap: break-word !important;">1</span></p></section><section style="margin: 0px; padding: 0px 8px; outline: 0px; max-width: 100%; border-width: 1px; border-top-style: solid; border-color: rgb(38, 91, 128); border-bottom-style: solid; display: inline-block; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 2px; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(38, 91, 128); font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;">龙带张力不匀</strong></span></p></section></section></section></section></section><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 31px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 15px; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; color: rgb(0, 0, 0); font-family: 宋体; overflow-wrap: break-word !important;">由于倍捻机是靠龙带摩擦传动锭子对股线进行加捻,因此龙带张力的大小直接影响整台车的锭速。由于龙带本身有一定的弹性,且其张力受气候影响较大。当秋冬季及长时间停车时,龙带收缩大导致张力增大,使锭速增高,春夏季则相反</span><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(0, 0, 0); font-family: 宋体; overflow-wrap: break-word !important;">。</span></span></p><section data-support="96编辑器" data-style-id="24299" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; letter-spacing: 0.544px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 10px 0px; padding: 0px; outline: 0px; max-width: 100%; text-align: left; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: flex; justify-content: center; align-items: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 8px; outline: 0px; max-width: 100%; border-width: 1px; border-top-style: solid; border-color: rgb(38, 91, 128); border-bottom-style: solid; border-right-style: solid; display: inline-block; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(38, 91, 128); font-size: 15px; overflow-wrap: break-word !important;">2</span></p></section><section style="margin: 0px; padding: 0px 8px; outline: 0px; max-width: 100%; border-width: 1px; border-top-style: solid; border-color: rgb(38, 91, 128); border-bottom-style: solid; display: inline-block; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 2px; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(38, 91, 128); overflow-wrap: break-word !important;">张紧轮进出位置偏差</span></strong></span></p></section></section></section></section></section><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 31px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; color: rgb(0, 0, 0); font-size: 15px; font-family: 宋体; overflow-wrap: break-word !important;">每个张紧轮的进出位置,都会直接影响到相邻两个锭子的锭速,设备技术条件中对张紧轮进出位置有严格要求。实践发现,每个调节单位的偏差都会影响到龙带和锭子的接近度,使锭速偏差增大。</span></p><section data-support="96编辑器" data-style-id="24299" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; letter-spacing: 0.544px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 10px 0px; padding: 0px; outline: 0px; max-width: 100%; text-align: left; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: flex; justify-content: center; align-items: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 8px; outline: 0px; max-width: 100%; border-width: 1px; border-top-style: solid; border-color: rgb(38, 91, 128); border-bottom-style: solid; border-right-style: solid; display: inline-block; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(38, 91, 128); font-size: 15px; overflow-wrap: break-word !important;">3</span></p></section><section style="margin: 0px; padding: 0px 8px; outline: 0px; max-width: 100%; border-width: 1px; border-top-style: solid; border-color: rgb(38, 91, 128); border-bottom-style: solid; display: inline-block; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 2px; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(38, 91, 128); overflow-wrap: break-word !important;">锭子润滑不足</span></strong></span></p></section></section></section></section></section><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 31px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; color: rgb(0, 0, 0); font-size: 15px; font-family: 宋体; overflow-wrap: break-word !important;">锭子在龙带摩擦传动下高速回转时同时与两个力矩发生作用,一个是龙带的摩擦力所引起的转动力矩,一个是锭子和锭脚轴承的摩擦力所引起的阻力矩。这两个力矩的大小直接影响锭速的大小,锭子油的作用是在锭尖和锭胆间形成油膜以减小轴承对锭子的摩擦阻力,因此锭子的润滑情况直接影响锭速。锭速变化势必引起股线捻度不匀,且捻度不匀随着锭速变化差异率的增大而增大。</span></p><section data-support="96编辑器" data-style-id="24299" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; letter-spacing: 0.544px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 10px 0px; padding: 0px; outline: 0px; max-width: 100%; text-align: left; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: flex; justify-content: center; align-items: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 8px; outline: 0px; max-width: 100%; border-width: 1px; border-top-style: solid; border-color: rgb(38, 91, 128); border-bottom-style: solid; border-right-style: solid; display: inline-block; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(38, 91, 128); font-size: 15px; overflow-wrap: break-word !important;">4</span></p></section><section style="margin: 0px; padding: 0px 8px; outline: 0px; max-width: 100%; border-width: 1px; border-top-style: solid; border-color: rgb(38, 91, 128); border-bottom-style: solid; display: inline-block; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 2px; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(38, 91, 128); overflow-wrap: break-word !important;">大小夹头轴承不灵活</span></strong></span></p></section></section></section></section></section><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 31px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; color: rgb(0, 0, 0); font-size: 15px; font-family: 宋体; overflow-wrap: break-word !important;">倍捻机大小夹头是靠两个小轴承转动来实现筒子转动卷绕的,如果夹头轴承转动不灵活或者摇架对筒子的夹力不足,都可能影响正常的引纱速度。引纱速度的快慢势必引起股线捻度不匀,且引纱速度差异越大,股线捻度不匀越严重。</span></p><section data-support="96编辑器" data-style-id="24299" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; letter-spacing: 0.544px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 10px 0px; padding: 0px; outline: 0px; max-width: 100%; text-align: left; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: flex; justify-content: center; align-items: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 8px; outline: 0px; max-width: 100%; border-width: 1px; border-top-style: solid; border-color: rgb(38, 91, 128); border-bottom-style: solid; border-right-style: solid; display: inline-block; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(38, 91, 128); font-size: 15px; overflow-wrap: break-word !important;">5</span></p></section><section style="margin: 0px; padding: 0px 8px; outline: 0px; max-width: 100%; border-width: 1px; border-top-style: solid; border-color: rgb(38, 91, 128); border-bottom-style: solid; display: inline-block; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 2px; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(38, 91, 128); overflow-wrap: break-word !important;">锭翼运转不良</span></strong></span></p></section></section></section></section></section><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 31px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; color: rgb(0, 0, 0); font-size: 15px; font-family: 宋体; overflow-wrap: break-word !important;">如果倍捻机生产环境不好,如花毛乱飞或机台清洁不良,都会造成锭翼和锭管之间夹花毛,使锭翼转动时出现顿挫现象,从而造成捻度不匀。</span></p><section data-support="96编辑器" data-style-id="24299" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; letter-spacing: 0.544px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 10px 0px; padding: 0px; outline: 0px; max-width: 100%; text-align: left; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: flex; justify-content: center; align-items: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 8px; outline: 0px; max-width: 100%; border-width: 1px; border-top-style: solid; border-color: rgb(38, 91, 128); border-bottom-style: solid; border-right-style: solid; display: inline-block; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(38, 91, 128); font-size: 15px; overflow-wrap: break-word !important;">6</span></p></section><section style="margin: 0px; padding: 0px 8px; outline: 0px; max-width: 100%; border-width: 1px; border-top-style: solid; border-color: rgb(38, 91, 128); border-bottom-style: solid; display: inline-block; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 2px; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(38, 91, 128); overflow-wrap: break-word !important;">张力弹簧参数设定不当</span></strong></span></p></section></section></section></section></section><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 31px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><br></p><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 31px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; color: rgb(0, 0, 0); font-size: 15px; font-family: 宋体; overflow-wrap: break-word !important;">我公司使用的TDN-120型倍捻机在生产初期,几台倍捻机的捻度不匀率一直偏高,一度在3.5%以上。后经研究发现,主要原因在于锭子张力器中的张力弹簧设定数值偏小造成捻度不匀偏高。</span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; overflow-wrap: break-word !important;"><br></p></section></section></section></section></section><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); font-size: 17px; letter-spacing: 0.544px; text-align: justify; font-family: system-ui, -apple-system, system-ui, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><br></p><section data-role="paragraph" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; font-family: system-ui, -apple-system, system-ui, Arial, sans-serif; overflow-wrap: break-word !important;"><section data-tools="135编辑器" data-id="94071" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;" class="_135editor"><section style="margin: 0px; padding: 0px 0.6em 1em; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; text-align: left; font-size: 50px; display: flex; justify-content: flex-start; align-items: center; overflow-wrap: break-word !important;"><section style="margin: 0px 0px 0px 10px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-family: 微软雅黑, &quot;Microsoft YaHei&quot;; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;">0</strong></span></section><section data-original-title="" title="" aria-describedby="tooltip415177" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; z-index: 999; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-family: 微软雅黑, &quot;Microsoft YaHei&quot;; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;">2</strong></span></section><section data-brushtype="text" style="margin: -6px 0px 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 16px; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 17px; font-family: 微软雅黑, &quot;Microsoft YaHei&quot;; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;">&nbsp;解决措施</strong></span></p></section></section><section style="margin: -30px 0px 0px; padding: 0px; outline: 0px; max-width: 100%; background-color: rgb(254, 254, 254); box-shadow: rgb(222, 222, 222) 0px 0px 5px; transform: rotate(0deg); overflow-wrap: break-word !important;"><section data-autoskip="1" style="margin: 0px; padding: 1em; outline: 0px; max-width: 100%; font-size: 14px; letter-spacing: 1.5px; line-height: 1.75em; color: rgb(62, 62, 62); overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; overflow-wrap: break-word !important;"><br></p><section data-support="96编辑器" data-style-id="24299" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; letter-spacing: 0.544px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 10px 0px; padding: 0px; outline: 0px; max-width: 100%; text-align: left; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: flex; justify-content: center; align-items: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 8px; outline: 0px; max-width: 100%; border-width: 1px; border-top-style: solid; border-color: rgb(38, 91, 128); border-bottom-style: solid; border-right-style: solid; display: inline-block; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(38, 91, 128); font-size: 15px; overflow-wrap: break-word !important;">1</span></p></section><section style="margin: 0px; padding: 0px 8px; outline: 0px; max-width: 100%; border-width: 1px; border-top-style: solid; border-color: rgb(38, 91, 128); border-bottom-style: solid; display: inline-block; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 2px; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(38, 91, 128); overflow-wrap: break-word !important;">工艺设计</span></strong></span></p></section></section></section></section></section><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><br></p><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(0, 0, 0); font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">纺纱张力的调整。</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">不同品种要用不同的纺纱张力。判定张力大小的依据是,以锭盘上出纱轮绕纱1.5圈~2.0圈较为适宜,最大不要超过2.5圈。</span></span></p><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(0, 0, 0); font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">合理确定锭速。</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">一般情况下,应根据千锭时断头情况确定。细号纱和高档品种千锭时断头控制在5根以内,中粗号纱控制在10根以内,在满足产量、质量要求的基础上,求得锭速的最大化。经随机抽样检验,可将捻不匀控制在5%以内,整台车不匀率可控制在2.5%以内。</span></span></p><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(0, 0, 0); font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">正确选择超喂率。</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">超喂率的改变影响卷绕张力,从而改变筒子的卷绕密度。在满足成形的情况下,根据纱线的细度选择超喂率,一般偏大掌握在160%左右,以减小卷绕张力造成的断头增加,降低捻不匀产生的机会。</span></span></p><section data-support="96编辑器" data-style-id="24299" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; letter-spacing: 0.544px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 10px 0px; padding: 0px; outline: 0px; max-width: 100%; text-align: left; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: flex; justify-content: center; align-items: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 8px; outline: 0px; max-width: 100%; border-width: 1px; border-top-style: solid; border-color: rgb(38, 91, 128); border-bottom-style: solid; border-right-style: solid; display: inline-block; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(38, 91, 128); font-size: 15px; overflow-wrap: break-word !important;">2</span></p></section><section style="margin: 0px; padding: 0px 8px; outline: 0px; max-width: 100%; border-width: 1px; border-top-style: solid; border-color: rgb(38, 91, 128); border-bottom-style: solid; display: inline-block; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 2px; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(38, 91, 128); overflow-wrap: break-word !important;">设备状态维护</span></strong></span></p></section></section></section></section></section><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><br></p><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 32px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(0, 0, 0); font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">保证龙带张力。</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">更换运转不灵活、运转跳动的龙带,调整其张力,保证龙带张力符合规定标准,保证机台和锭间张力一致。用专用定规校正时,保证龙带与锭子轮的距离约2毫米以上,龙带与张力罗拉的距离约2 mm以上。</span></span></p><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 31px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(0, 0, 0); font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">调节龙带给锭子轮的压力。</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">龙带张力大可以增加与锭子轮的接触面,降低捻不匀,但同时会增加锭带的损耗。因此,在满足质量的前提下,龙带给锭子轮的压力偏小掌握,以延长龙带的使用寿命。</span></span></p><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 31px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(0, 0, 0); font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">检查张力装置。</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">对于机台上出现的单锭高峰捻度,要及时查看张力装置内张力头、张力杆及张力头座的磨损情况等。对于伸缩不灵活的张力头,要及时给予更换和修复;更换损坏的张力杆及张力头座等元件,保证每个锭子的张力差异最小,还要及时调整锭子的位置,使之与龙带接触面处于较合理的位置。</span></span></p><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 31px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(0, 0, 0); font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">检查锭子轴承。</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">对倍捻机锭子传动轴承进行检查并加油,随停车更换运转不灵和损坏的锭子轴承,保证锭间锭速差异控制在内控指标内,减少产生弱捻的机会。加强锭子运转的检查,剔除已恶化的锭子,降低整机的锭速差异和纱线张力差异,保证整机的一致性。</span></span></p><section data-support="96编辑器" data-style-id="24299" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; letter-spacing: 0.544px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 10px 0px; padding: 0px; outline: 0px; max-width: 100%; text-align: left; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: flex; justify-content: center; align-items: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 8px; outline: 0px; max-width: 100%; border-width: 1px; border-top-style: solid; border-color: rgb(38, 91, 128); border-bottom-style: solid; border-right-style: solid; display: inline-block; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(38, 91, 128); font-size: 15px; overflow-wrap: break-word !important;">3</span></p></section><section style="margin: 0px; padding: 0px 8px; outline: 0px; max-width: 100%; border-width: 1px; border-top-style: solid; border-color: rgb(38, 91, 128); border-bottom-style: solid; display: inline-block; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 2px; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(38, 91, 128); overflow-wrap: break-word !important;">操作管理</span></strong></span></p></section></section></section></section></section><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 31px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><br></p><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 31px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(0, 0, 0); font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">并纱工序体现定长的设定,</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">根据用户要求,采用整体上纱和整体落纱的模式,减少在倍捻工序接头次数。</span></span></p><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 31px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(0, 0, 0); font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">严格执行操作法,</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">刹车松放时间掌握不当也会造成局部不匀,杜绝在接头过程中造成的无捻纱、弱捻纱。挡车工在巡回的过程中发现断头时,踩刹车盘接头,当接头完成后,用手捻住接头处,松开刹车盘5 s~10 s,当无捻区的纱段得到充分加捻后再松开手卷绕到筒子上。从松开刹车盘到结头纱卷绕到筒子上的这段时间的掌握根据捻度大小来选择,捻度大的7 s~10 s,捻度小的5 s~7 s。</span></span></p><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 31px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(0, 0, 0); font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">挡车工在落纱后应做好清洁工作,</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">锭子轮上残纱需及时处理,消除缠纱造成的锭速降低,减少产生弱捻的机会。</span></span></p><p style="margin-bottom: 0.1px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-indent: 31px; line-height: 25.5px; font-family: -apple-system-font, BlinkMacSystemFont, Arial, sans-serif; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(0, 0, 0); font-size: 15px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">设备停电停车再开车对捻度影响很大,</span></strong><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; font-family: 宋体; overflow-wrap: break-word !important;">在生产中发现停电前该机台的捻不匀为2.9%,停电后再开车试验为4.3%,因此要尽量减少倍捻机停车时间和次数。在节假日需要停车时,必须要求空车交车,再开车重新试捻开车。</span></span></p></section></section></section></section></section></section>

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