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全部资讯   / 如何提高数码印花质量

如何提高数码印花质量

2022-03-17 09:25:00

<section data-role="outer" label="Powered by 135editor.com" style="font-size: medium;"><section class="_135editor" data-role="title" data-tools="135编辑器" data-id="110253"><p style="vertical-align: inherit;">数码印花类型</p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; visibility: visible; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;">数码直喷按织物的品种和染料的类型可以分为:</p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; visibility: visible; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;">1.酸性直喷印花(真丝、尼龙)、</p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; visibility: visible; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;">2.活性直喷数码印花(棉、麻、真丝)、</p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; visibility: visible; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;">热升华直喷印花(涤纶)、</p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; visibility: visible; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;">3.涂料直喷印花(几乎所有材质的裁片、成衣)。</p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; visibility: visible; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;"><br></p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; visibility: visible; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;">按织物的形态分为:</p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; visibility: visible; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;">  连续直喷印花、衣片直喷印花两种。</p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; visibility: visible; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;">  根据织物弹性不同、薄脆度不同等特点,又出现了导带直喷印花和非导带直喷印花。不同类型的印花设备,适用于不同的织物,目前没有真正的“万能”机可以实现所有成分的、所有形态的织物印花,但不同的设备适用程度还是有一定区别的。</p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; visibility: visible; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; visibility: visible; overflow-wrap: break-word !important;">  直喷印花设备的主要特性有设备的印花精度、设备的稳定性、易操作性、易维护性、适应性等。本文仅对印花精度方面进行分析,供大家参考。</p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; visibility: visible; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;"><br></p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; visibility: visible; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;">&nbsp; &nbsp; &nbsp;提到印花精度,大家总是会问印花分辨率是多少,是1440dpi还是720dpi,其实这只是印花精度的一部分,其中会涉及到喷头分辨率、机械精度(步进精度、轴辊的机械精度)、墨水和喷头的匹配度三个主要方面。</p><p hm_fix="302:385" style="vertical-align: inherit;"><br></p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;">首先讲喷头精度</p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;">  目前市场上的喷头有压电喷头、热发泡喷头,写真用喷头、工业喷头。其中印花最常用的喷头为压电式的写真用喷头和工业喷头。压电式写真用喷头以EPSON四代头、五代头、六代头为主。五代头是主流产品,最高分辨率为1440dpi,支持720dpi,540dpi打印模式,这也是目前印花机使用最多的喷头。另外,部分厂家,如美国SPETRA、日本理光、日本KYOCERA等选用工业喷头,工业头一般分辨率为720dpi左右。工业头和EPSON喷头相比,价格高,但使用寿命长,分辨率低,墨滴大;但从纺织印花角度来讲,由于织物的纤维比较粗,720dpi以上的分辨率,从视觉效果上是很难区分出来的。从喷头角度来讲,由于喷头技术由少数几个厂家所垄断,印花机厂家都从这些厂家采购,所以,实际上如果选择机器印花精度,喷头方面大家基本上起点是一样的。</p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;"><br></p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;">其次,机械精度在印花方面的影响其实远大于喷头的分辨率</p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;">  因为机械加工在国内水平还不太高。一般印花机的幅面为1600mm~2200mm,轴辊的长度一般要达到2200mm~2800mm。以意大利MS导带式直喷印花为例,轴直径为400mm,长度2200mm,轴直径、同心度、直线度等综合误差为0.003mm,即印花一个周长的机械误差为0.01mm,加工一根这样的轴的难度可想而知。但同样的,我们也可以想象,如果某公司产品直径误差0.1mm,那么在打印过程中,喷头在两次喷墨的连接部位,一侧可能出现了交叉,而另一侧却有0.3mm的白线出现,这是任何客户都不能接受的;同理,如果同心度和直线度出现问题,情况是类似的。</p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;">  装配精度不够,同样也是影响印花机械精度的主要原因。例如平行度不够,造成织物跑偏,轴承质量不过关,磨损不一致,也会影响到平行度的问题。</p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;">第三是墨水</p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;">  一般人认为墨水可能影响色彩的饱和度、色牢度、着色量,但事实上,墨水对印花精度也会有很大影响。比较明显的是,如果墨水的流畅性不好、机械杂质多,可能会出现断线、堵头现象,在印花过程中出现小白线,从而影响印花的精度。如果墨水的粘度、表面张力等参数出现问题,可能造成斜喷。再有就是墨水的保存稳定性,上批次产品与下批次产品之间的统一性等,都是引发质量问题的主要原因。</p><p align="justify" style="vertical-align: inherit; margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(51, 51, 51); font-size: 17px; letter-spacing: 0.544px; text-align: justify; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;">  综上所述,我们要获得一个好的印花质量,得到一个很好的印花精度,不能只关注喷头的分辨率、机械精度,选配墨水的质量同样非常的重要。</p><p hm_fix="302:385" style="vertical-align: inherit;"><br></p></section><section class="_135editor" data-role="paragraph"><p style="vertical-align: inherit;"><br></p></section></section>

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