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全部资讯   / 如何做好涤粘纱线质量控制?

如何做好涤粘纱线质量控制?

2022-11-22 08:25:12

<section data-role="outer" class="article135" label="edit by 135editor"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(62, 62, 62); line-height: normal; visibility: visible; font-size: 15px; overflow-wrap: break-word !important;">国内外纺织品市场供求关系发生了根本变化,竞争日益激烈,如何提高出口产品在国际市场上的竞争能力,根据多年经验分析从以下几个方面的开展工作:</span><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; visibility: visible; overflow-wrap: break-word !important;"></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: 25.6px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><br></p><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: 25.6px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 5px 0px; padding: 0px; outline: 0px; max-width: 100%; clear: both; border-width: 0px; border-style: none; border-color: initial; visibility: visible; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; border-top: 2px solid rgb(12, 137, 24); border-right-color: rgb(12, 137, 24); border-bottom-color: rgb(12, 137, 24); border-left-color: rgb(12, 137, 24); font-size: 1em; font-weight: inherit; text-decoration: inherit; color: rgb(255, 255, 255); visibility: visible; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 0.5em; outline: 0px; max-width: 100%; display: inline-block; background-color: rgb(12, 137, 24); visibility: visible; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; visibility: visible; overflow-wrap: break-word !important;">一、强化质量标准</strong></section></section></section></section><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><br></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: 25.6px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: normal; visibility: visible; overflow-wrap: break-word !important;">  <span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: normal; visibility: visible; font-size: 15px;">涤粘纱线,多数是按行业标准组织生产,虽然各项指标均达到一等以上水平,但同国际先进水平相比,仍有一定差距。为逐步向国际标准靠近,一方面加强质量管理措施,完善各种规章制度,预防与把关相结合。并引进先进瑞士乌斯特条干测试仪、纱疵分级仪以及电子清纱器等先进的检测仪器,为出口纱线质量控制提供了可靠的保证。</span></span><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; visibility: visible; overflow-wrap: break-word !important;"></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: 25.6px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><br></p><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: 25.6px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 5px 0px; padding: 0px; outline: 0px; max-width: 100%; clear: both; border-width: 0px; border-style: none; border-color: initial; visibility: visible; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; border-top: 2px solid rgb(12, 137, 24); border-right-color: rgb(12, 137, 24); border-bottom-color: rgb(12, 137, 24); border-left-color: rgb(12, 137, 24); font-size: 1em; font-weight: inherit; text-decoration: inherit; color: rgb(255, 255, 255); visibility: visible; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 0.5em; outline: 0px; max-width: 100%; display: inline-block; background-color: rgb(12, 137, 24); visibility: visible; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; visibility: visible; overflow-wrap: break-word !important;">二、依靠技术提升</strong></section></section></section></section><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><br></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: 25.6px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: normal; visibility: visible; overflow-wrap: break-word !important;">  <span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: normal; visibility: visible; font-size: 15px;">依靠技术进步,更新老设备,还引进了气流纺纱机、全自动络筒机,并应用乌斯特条干仪、纱疵分级仪对出口纱线进行一条龙控制,从而提高了产品评定的科学性、准确性。从仪器试验获得的条干不匀曲线、波谱图,还可以分析牵伸波的波长,找出机械波产生的原因,进行消除。凡并粗细工序的平揩车及改台都必须进行乌斯特条干试验,有效地预防机械波的产生。</span></span><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; visibility: visible; overflow-wrap: break-word !important;"></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: 25.6px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><br></p><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: 25.6px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 5px 0px; padding: 0px; outline: 0px; max-width: 100%; clear: both; border-width: 0px; border-style: none; border-color: initial; visibility: visible; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; border-top: 2px solid rgb(12, 137, 24); border-right-color: rgb(12, 137, 24); border-bottom-color: rgb(12, 137, 24); border-left-color: rgb(12, 137, 24); font-size: 1em; font-weight: inherit; text-decoration: inherit; color: rgb(255, 255, 255); visibility: visible; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 0.5em; outline: 0px; max-width: 100%; display: inline-block; background-color: rgb(12, 137, 24); visibility: visible; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; visibility: visible; overflow-wrap: break-word !important;">三、采取预防措施</strong></section></section></section></section><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><br></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: normal; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify">  <span style=";font-size:15px">1、坚持原料关。因原料厂家多、批次变化快、质量不一等,给纺纱生产带来一定困难,特别是化纤原料可纺性和纱线质量都存在不稳定,为防止质量波动,严格控制超倍长纤维和纤维疵点含量,并进行单麦试纺,在批量接续时,每次调换比例控制在5%左右,做到先进先出,防止产生色差。</span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: 25.6px; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><br></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: normal; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style=";font-size:15px">  2、保证清花棉卷的标准重量,控制较低的不匀率,是降低成纱条干CV%值的有效保证。不同重量的棉卷纺出的纱条CV%值是有差异的,因此棉卷的差异越小越好,上下偏差控制在0.1~0.2㎏,棉卷不匀在1.3%以下,棉卷按轻重分别存放,实行专台供应,合理搭配。</span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: 25.6px; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><br></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: normal; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style=";font-size:15px">  3、在涤粘混纺中,由于涤纶纤维占主要比例,其纤维强力高,耐磨性好,在梳棉工序分梳过程中锡林、道夫容易损伤,因此要“紧隔距、强分梳、四快一准”的工艺原则,保证良好的针布锐度、光洁度、平整度。处理落后机台不过夜,减少台差,棉网无破洞及烂边,提高棉网清晰度。</span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: 25.6px; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><br></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: normal; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style=";font-size:15px">  4、并粗工序消除纤维弯钩、加强伸直平行、改善纱条内部结构,最终提高成纱条干CV%值水平为目标,保证条干CV%值的相对稳定。</span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: 25.6px; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><br></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: normal; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style=";font-size:15px">  5、在细纱生产中经常发现皮辊偏心容易造成条干CV%值周期不匀,粗节增多,严重影响成纱质量,因此要严细牵伸部件管理,做好皮圈皮辊配套及整机检验工作是保证条干CV%值稳定的有效措施。</span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: 25.6px; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><br></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 0.544px; text-align: justify; font-size: 16px; color: rgb(62, 62, 62); line-height: normal; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style=";font-size:15px">  6、在筒、并、捻工序,消除纱疵,均匀张力,减摩保伸。对张力圈逐一检验,使回转灵活,通道光滑,并线差异控制在1g以内,杜绝纱松纱紧现象。</span></p></section>

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