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2014-06-26 16:08:36
<br><div><section class="_135editor" data-role="paragraph" style="max-inline-size: 100%; margin: 0px; padding: 0px; border: 0px none; z-index: 0; overflow-wrap: break-word !important; outline: none 0px !important;"><section style="max-inline-size: 100%; margin: 0px; padding: 0px; -webkit-tap-highlight-color: rgba(0, 0, 0, 0); overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 2em; overflow-wrap: break-word !important; outline: none 0px !important;"> 传统的轧花加工不论皮棉的含杂、回潮、色泽及细度的差别如何,其生产工艺基本相同,皮棉经过角钉锡林、锯齿锡林或一组角钉、锯齿混合式锡林的初加工,然后再经过较细密的锯齿夕林的清洁处理。这种传统的轧花生产既没有准确迅速的检测技术,更没有自动质量监控系统,因此,加工后原棉的各项质量指标都不理想。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section><section style="max-inline-size: 100%; margin: 0px; padding: 0px; -webkit-tap-highlight-color: rgba(0, 0, 0, 0); overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 2em; overflow-wrap: break-word !important; outline: none 0px !important;"> 1、国外用大容量原棉质量检测仪(HV1)及Afis 检测仪对原棉在轧花前后的质量进行检测,发现不同回潮及含杂的皮棉轧花后质量差异很大。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section><section style="max-inline-size: 100%; margin: 0px; padding: 0px; -webkit-tap-highlight-color: rgba(0, 0, 0, 0); overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 2em; overflow-wrap: break-word !important; outline: none 0px !important;"> 假如皮棉回潮分别是4.1%、5.5%、2.4%,进行分组轧花加工试验,发现除了短绒增加外,棉结含量的变化很大。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section><section style="max-inline-size: 100%; margin: 0px; padding: 0px; -webkit-tap-highlight-color: rgba(0, 0, 0, 0); overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 2em; overflow-wrap: break-word !important; outline: none 0px !important;"> 在用两道清棉机加工皮棉时,皮棉回潮由8.4%降至4.1%时,棉结减少38%。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section><section style="max-inline-size: 100%; margin: 0px; padding: 0px; -webkit-tap-highlight-color: rgba(0, 0, 0, 0); overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 2em; overflow-wrap: break-word !important; outline: none 0px !important;"> 2、皮棉轧制方法不同,产生的棉结多少亦不同,国外用Afis-N快速棉结含量测试仪,对皮辊棉及锯齿棉加工同一种皮棉后,产生的棉结含量十分不同,锯齿棉含200-250粒棉结,最高450粒,而皮辊棉只有150粒/克。由于棉结含量不同对下游工序半制品棉结的含量影响很明显。如表3所示:</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section><section style="max-inline-size: 100%; margin: 0px; padding: 0px; -webkit-tap-highlight-color: rgba(0, 0, 0, 0); text-align: center; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 2em; overflow-wrap: break-word !important; outline: none 0px !important;"><img src="http://dayaotex-img.gz.bcebos.com/article/fffspic/20114062501.jpg" _src="http://dayaotex-img.gz.bcebos.com/article/fffspic/20114062501.jpg" data-ratio="0.7665505226480837" data-w="287" style="margin: 0px; padding: 0px; max-inline-size: 100%; max-width: 100%; overflow-wrap: break-word !important; outline: none 0px !important; height: auto !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section><section style="max-inline-size: 100%; margin: 0px; padding: 0px; -webkit-tap-highlight-color: rgba(0, 0, 0, 0); overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 2em; overflow-wrap: break-word !important; outline: none 0px !important;"> 表3:不同轧花方法生产的原棉及各工序棉结含量对比。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section><section style="max-inline-size: 100%; margin: 0px; padding: 0px; -webkit-tap-highlight-color: rgba(0, 0, 0, 0); overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 2em; overflow-wrap: break-word !important; outline: none 0px !important;"> 3、美国许多轧花设备由电子计算机控制质量的监控,不同回潮及含杂的皮棉,经传感器检测后,由电子计算机控制轧花工艺流程,应用蔡尔伟格尔智能型监控体系,实现轧花生产的在线监控。对不同回潮、和含杂的原棉优化工艺进行针对性的轧花工艺加工,轧后,原棉棉结含量减少。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section><section style="max-inline-size: 100%; margin: 0px; padding: 0px; -webkit-tap-highlight-color: rgba(0, 0, 0, 0); overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 2em; overflow-wrap: break-word !important; outline: none 0px !important;"> 一套智能型轧花监控技术,在三个空气运输通道中设置传感器,自动监控皮棉加工,可实现人机对话,在线调节、喂入及轧花速度,配备适当机组优化轧花生产,以适应不同回潮及含杂等情况的皮棉加工。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section><section style="max-inline-size: 100%; margin: 0px; padding: 0px; -webkit-tap-highlight-color: rgba(0, 0, 0, 0); overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 2em; overflow-wrap: break-word !important; outline: none 0px !important;"> 国外轧花生产的在线监控技术,主要完成纤维棉结、籽壳屑棉结、含杂及短绒等指标的控制,是轧花生产的重大进步。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section><section style="max-inline-size: 100%; margin: 0px; padding: 0px; -webkit-tap-highlight-color: rgba(0, 0, 0, 0); overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 2em; overflow-wrap: break-word !important; outline: none 0px !important;"> 4、发达国家对原棉质量的管理已步入逐包检验阶段,应用大容量棉花质量检验仪(HV1)。对于棉结含量因季节、成熟度、产地采摘及轧花方法不同而存在的差异,经过逐包检验摸清原棉质量情况、棉结含量差别,使整个国家或地区的原棉质量完全处于管理之中,确保纺纱及织布的产品质量。如美国一纺织厂对进厂的棉包进行逐包检验,发现包与包之间棉结含量存在显著差异,见表4</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section><section style="max-inline-size: 100%; margin: 0px; padding: 0px; -webkit-tap-highlight-color: rgba(0, 0, 0, 0); text-align: center; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 2em; overflow-wrap: break-word !important; outline: none 0px !important;"><img src="http://dayaotex-img.gz.bcebos.com/article/fffspic/2014062502.jpg" _src="http://dayaotex-img.gz.bcebos.com/article/fffspic/2014062502.jpg" data-ratio="0.2922374429223744" data-w="438" style="margin: 0px; padding: 0px; max-inline-size: 100%; max-width: 100%; overflow-wrap: break-word !important; outline: none 0px !important; height: auto !important;"></p></section><section style="max-inline-size: 100%; margin: 0px; padding: 0px; -webkit-tap-highlight-color: rgba(0, 0, 0, 0); overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 2em; overflow-wrap: break-word !important; outline: none 0px !important;"> 表4中第3及第7组棉结含量特别高,则剔除不用,使原棉棉结含量稳定在210水平上,保证了纺纱质量。纺纱生产也可根据逐包检验结果,优化清梳棉工艺,采取相应的减少棉结的工艺措施,及正确的混棉方法,使进入车间生产的原棉质量在生产中得到稳定。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section><section class="_135editor" data-role="paragraph" id="autoparagraph" style="max-inline-size: 100%; margin: 0px; padding: 0px; border: 0px none; z-index: 0; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; font-family: 微软雅黑, "Microsoft YaHei", sans-serif; font-size: 17px; caret-color: rgb(255, 0, 0); overflow-wrap: break-word !important; outline: none 0px !important;"></p></section></div>