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全部资讯   / 涤棉烂花织物设计与生产要点

涤棉烂花织物设计与生产要点

2014-06-10 16:21:29

<section class="_135editor" data-role="paragraph" style="max-inline-size: 100%; margin: 0px; padding: 0px; border: 0px none; z-index: 0; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">  1.涤纶纤维的规格(长丝)</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">  涤纶芯丝的线密度直接影响烂花产品的风格。如果涤纶丝太细,则烂花部位细而软,但如果太粗,成员缺乏轻盈感。所以涤纶芯丝的线密度应根据织物的用途和风格选择。对用于装饰的烂花织物,烂花面积较大,同时考虑到织物的悬垂性,可选样特数较大的涤纶丝,如7.6tex(68旦)等。对用于夏季服装用的烂花织物,烂花面积小,同时考虑到织物的凹凸效果,则选择特数较小的涤纶丝,如5tex(45旦)等。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">  2.混纺比</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">  混纺比的大小除对织物的吸湿性、洗可穿性有较大影响外,还与烂花效果和成品质量有较大关系。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">  (1)涤/棉包芯纱外包棉纤维的包覆量与成纱质量及凹凸效果密切相关。若棉包覆量大则凹凸效果好,立体感强。但棉占比例过大,一旦涤纶丝在纺纱过程中断头,棉纤维仍能单独成少,从而产生缺少芯丝的“空芯纱”,烂花部位会出现缺丝现象,破坏了成品的外观和质量。若帛占比例过小,会产生包覆不良,使芯丝裸露,且凹凸效果差。所以棉纤维的包覆量一般在0%~60%左右。常用涤长丝5.6tex(50旦)/15f,5.6tex(50旦)/36f,5.6tex(50旦)/40f。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">  (2)涤棉混纺纱的混纺比与烂花效果和织物强力密切相关。这是因为织物经烂花后,棉经准被腐蚀,涤纶被留下,不仅纱线特数变小,且纱线结构疏松,纱线强力降低。所以,从保持织物虽力考虑,涤纶含量不宜过低。但涤含量过高,又会影响烂花效果。一般,涤纶含量不少于0%,即棉含量不高于50%。3.经纬纱配置根据经纬纱的不同配置,烂花效果不同,用途也不同。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">  (1)全包芯(经纬纱均用包芯纱):立体感强,轮廓清晰,花纹凸出,可进行大面积烂花,多用于工艺装饰。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">  (2)半包芯(经纬纱中一种用包芯纱,另一种用混纺纱):烂花效应较好,轮廓较清晰,不宜大面积烂花,多用于服装。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">  (3)混纺纱与混纺纱交织:烂花效应(花纹凹凸)较差,轮廓(立体感)不清晰,适宜小面队烂花,主要用于服装。不太透明,宜中老年人穿着,适合做衬衫。穿着舒适性比一般涤/棉识物好。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">  4.纱线捻度</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">  纱线捻度的大小与烂花布的风格特征、织物强力、织疵及纱疵等有密切的关系。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">  (1)包芯纱的捻度过低,会导致棉纤维和涤纶丝结合松弛,在准备工艺和织造加工过程中经不起摩擦,造成包芯纱的某些片段中失去棉纤维,产生“剥皮纱”,致使烂花部位挺爽度差,成品易起毛。但纱线捻度过高,又容易产生“空芯纱”,且织造过程中纱线收缩易产生扭结纱。一般,芯丝特数小,棉包覆量大时,芯丝易断头,为避免“空芯纱”,应使捻系数偏小。若棉包覆量小时,为改善包覆的稳定性,捻系数可偏大。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">  (2)涤棉混纺烂花织物的纱线捻度可比普通涤棉混纺织物高,捻系数为360(3.8英制),使织物具有一定的强度和花型清晰度。5.织物组织和紧度织物经烂花后,烂花部位的纱线变细,织物紧度降低,经纬纱易产生位移。所以应使织物中经纬纱的交织点增多,一般选用平纹组织。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">  烂花织物一般为薄型织物。若紧度过高,织物无轻薄透明感,不能体现烂花织物的特征。但紧度过低,又易使织物烂花部位的经纬纱产生位移。织物紧度的设计,应结合经纬纱配置、产品用途、花型大小、生产效率等方面综合起来考虑。如果按经纬纱的配置来选择紧度,E半包=E全包;按烂花花型来选择紧度,则E大烂花=E小烂花;按包芯纱芯丝特数选择紧度,E特数小可较大。通常,E总=70%~75%,烂花部位的E总=55%%。为使网眼呈方形,经纬向紧度相接近。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">  6.其他</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">  选筘时,烂花布要求经纬纱排列均匀,故筘号选择较高,最好每筘1人,最多只能每筘2人,从而改善成品质量。同时要求条干毛羽均匀,棉结杂质少,原棉长度不要过长,强度不要高(以利于包缠)。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">  </p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section><section class="_135editor" data-role="paragraph" id="autoparagraph" style="max-inline-size: 100%; margin: 0px; padding: 0px; border: 0px none; z-index: 0; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; font-family: 微软雅黑, &quot;Microsoft YaHei&quot;, sans-serif; font-size: 17px; caret-color: rgb(255, 0, 0); overflow-wrap: break-word !important; outline: none 0px !important;"></p></section>

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