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2014-05-07 15:36:16
<div><br></div><div><section class="_135editor" data-role="paragraph" style="max-inline-size: 100%; margin: 0px; padding: 0px; border: 0px none; z-index: 0; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> 原料的选择,应从产品的风格要求、市场情况、产品的服用性能、工艺的经济合理、设备的容量以及原料的供应情况等方面综合考虑。主要包括纤维品种的选择,混纺比、长度、线密度等指标的确定。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> 1.原料选配的目的</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> (1)可以合理性用原料,扩大原料资源。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> (2)降低成本,增加企业经济效益</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> (3)稳定产品质量,提高产品质量。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> 2.原料选配的原则</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> 遵循四性:将定性、原、生)的理可能经济性。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> (1)提高羊毛的纺纱性能,在保证纱线质量的情况下,尽量降低纱线的特数。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> (2)扬长避短,发挥各种纤维的特点。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> (3)优毛优用,低毛低用,避免降级或提级使用。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> 3.原料的合理选用</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> (1)纯毛产品:纯毛产品原料的选用偏重于可纺性能。为了确保细纱条干均匀度和断头率的要求,在细纱的截面内设定了最低限度的纤维根数,精纺纱一般为30~40根。纤维品质支数愈高可纺特数愈低。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> 根据产品风格的要求,应选用适当线密度的羊毛。如:纱线要求条干均匀,呢面洁净,手感柔软,滑糯的低特(高支)高档产品,一般应选用较细的羊毛。线密度细的羊毛,纱的截面内所含纤维的根数多。所纺纱线的截面积均匀。且细羊毛手感柔软,可纺20tex(50公支以上)以下的高档产品。如华达呢、凡立丁、贡呢、细哔叽、平素高档花呢等。要求手感坚挺,滑爽,富有弹性,光泽好的套装面料,就要选用中等线密度的半细毛,或混用一部分半细毛。纱线特数为15tex×2(40公支x2)左右或更高,以适合中档产品的要求。如产品风格既要求坚挺,又要求采用低特纱。则首先要考虑纺低特纱的可纺性,在生产实践中应选用较细的羊毛,并采用增加捻度和经纬密度的办法,以达到坚挺的风格要求。如果产品风格既要求高特纱,又要松软的产品。则要从经济效益和服用性能考虑,选用较粗的羊毛。并采用降低捻系数和经纬密度的方法,还可以粗细羊毛混用,或者通过柔软处理,达到柔软的风格要求。此外,素色织物的色泽对原料有一定的要求,如浅色织物要求毛条中黑花毛含量适宜,深色织物要求死捻毛和麻丝草屑等的含量尽可能小。华达呢之类呢面光洁要求高的织物,要注意毛粒含量等。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> (2)混纺产品:一般混纺产品都要求具有天然纤维产品的性能,因此增加织物毛型感是羊毛与化纤说动或现化纤厂品的土要日标。为增强动织物的于感,应考您选用纤维的长度和线密度。纤维在混纺断面内的分布(径向分布)规律是:细而长的纤维较多分布在纱的内层,粗而短的纤维较多分布在纱的外层。因此为增加织物毛感,应选用特数比羊毛略低,长度比羊毛稍长的化纤。这样羊毛纤维则将多数排列在纱表,增加织物手感,同时化纤能较多排列在纱的中心,可增加织物强力并减少化纤起球的机会。下面重点介绍几大类混纺产品。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> ①毛涤混纺:毛涤混纺可改善产品的服用性能,如折皱回复性,折痕保持性,热稳定性.防缩性,耐磨性等。如果产品中涤纶占50%以上,其各方面性能最好。因此混纺比例可定为羊毛45%,涤纶55%。另外对既定的成品纤维含量,还要考虑在加工过程中不同原料的落毛变化,有时需要适当调整投料比例。如成品要求混纺比为羊毛45%,涤纶55%,由于羊毛的落毛率较高,所以在投料时羊毛占47%-50%,涤纶为50%-53%。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> 为使精纺织物基本保持毛感且又能提高强力,采用涤纶20%羊毛80%的混纺比。粗纺花呢、法兰绒等涤纶占30%、35%、50%。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> ②毛粘混纺:粘纤比羊毛廉价得多,在羊毛中混人30%以内的粘纤,对织物的毛型感影响小,特别是高特羊毛和粘纤混纺,可明显降低纺纱特数并改善织物外观,同时使织物手感柔软。目前,毛粘混纺产品常用30%粘70%毛。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> 由于粘纤缩绒性差,易折皱,故粗纺重缩绒产品中一般用25%~30%的粘胶纤维,不缩绒或轻缩绒产品可混用30%以上。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> ③毛腈混纺:羊毛和腈纶混纺织物的强度和伸长率随腈纶含量的提高而略有提高,折皱回复率则随着腈纶增加而降低。一般腈纶含量在50%左右。腈纶密度较轻,延伸性接近羊毛,手感柔软,保暖性好,是最近似羊毛的化学纤维,并且染色鲜艳。但腈纶有手感发硬的缺点,适宜做起毛织物,如大衣呢、素毯或提花毛毯等。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> ④毛锦混纺:锦纶强力特别高,耐磨性能好,在丰毛中混10%~20%的锦纶,可大大提高织物的强力和耐磨性,对织物毛型感影响较小。在纯毛织物中允许混人5%~8%的锦纶或涤纶,以降低纺纱特数,降低细纱断头,改善织物品质。混比过大不易加工,并影响织物风格。粗纺麦尔登、海军呢、制服呢中加入7%~15%的锦纶可使织物耐穿耐用。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> 4.原料混用中应注意的问题</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> 原料(包括混色原料)混合过程中,由于不同纤维机械物理性能和化学性能的不同,加工过程中原料的损耗,染色牢度,对碱的反应及缩绒性能等都不尽相同,致使成品的原料比例和色洋随之变异。因此在混料设计时,必须预先掌握它们的变化规律,以获得预期的效果。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> (1)要考虑加工过程中不同原料的落毛变化和回潮问题。混合原料在梳毛加工过程中消耗最大,各种原料损耗不同,一般是短毛大于长毛,粗毛大于细毛,羊毛大于化纤。后道过程的落毛情况也一样。例如化纤与羊毛混纺时,羊毛较短,强力较差,落毛较多,所以欲使成品含70%的羊毛,30%的粘胶纤维,则在投料时应使羊毛含量多于70%。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> (2)要考虑缩绒和起毛过程中纱线结构和色泽的变化。混合原料的成分不同,其缩绒性也不同。较细的纤维洗缩整理后沿纱的轴向收缩形成纱芯,部分较粗的纤维横问扩展,于农固。如羊毛与化纤混纺,因二者的缩绒性能有明显的差别,洗缩后羊毛毡化抱合暴露于织物表面,化纤则会被羊毛覆盖。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> 起毛织物中的长纤维容易被拉向织物表面覆盖底色,而短纤维经多次起毛容易脱落。立绒识物受横切面折光等影响,其成品色泽与混料小样也不同。此外,在混合原料中,各种纤维的染色牢度不同,对酸碱及高温的反应不一,会产生“落色”和“沾色”,会影响成品的色泽。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> (3)结合纤维的线密度、强力,耐磨和染色等性能进行拼色。深浅色拼混做混纺织物时,纺沙较困难,易沾色的纤维宜淡色。如毛涤混纺,涤纶宜淡色,羊毛染深色。素色织物中,两种纤堆的颜色差异要小,光泽好的纤维宜稍微偏深些,拼毛百分比小的纤维的色泽,宜用强度好的纤维。拼毛中的白色或淡色,不宜用静电现象严重的纤维,否则容易沾污。用粗毛形成的颜色比细毛明显。如所做产品要突出某种色泽时,应尽量染在粗毛或色泽光亮且长度较短的羊毛上。含有粗次毛的混料,粗次毛宜染不易暴露的中间色。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> 耐磨性差异大的纤维混纺时,宜深浅色均混有两种纤维如粘锦混纺,若采用白色锦纶和黑色粘胶纤维相混,则长期穿着后,粘胶纤维局部磨损,结果只呈现锦纶颜色。如果锦、粘均是黑白对半,则可避免因局部磨损而变色的现象。</p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"> </p><p style="max-inline-size: 100%; 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