<p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">一、概述</p><p><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp; 由于剑杆头型较多,每型剑杆头具体的使用方法均有所差异,但其使用中的注意事项基本一致,其使用好坏都会直接影响织物好坏与机物消耗的情况,而剑杆头使用质量的好坏,除与剑头本身制造、装配质量、日常维护有关外,还与整机剑头调整有关(动程、释放板、导钩、吸风装置、剑带安装等),为了配合好广大用户正确使用好剑杆头,正确判断与剑头有关的纬向故障,应仔细参照剑杆头上机时的注意事项。</p><p><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp; 二、剑杆头上机前注意事项</p><p><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp; (1)用手感、目测检查剑杆头外观是否光滑,有无废边、毛刺、裂纹。</p><p><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp; (2)用纱线模拟经纱通过剑头背部,应无钩纱现象。</p><p><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp; (3)用手开启开合器、压纱板,模拟释放板工作状态,检查剑头开合是否灵活,无滞涉感觉。</p><p><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp; (4)装剑带前先将400号砂纸将剑带、剑头(含底板)所有毛刺尖边打磨光滑(但不要磨太多),然后再用800号细纱纸重新打磨光滑,使所有与经纬纱接触的部分无毛刺,不致钩断经纬纱。</p><p><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp; (5)将剑头用螺丝钉固定在剑带上,为使螺钉容易旋进,可将螺钉先泡油,剑头剑带固定后,从侧面观察必须保证二个剑头在同一水平线上(图13-1),如果安装不准确,剑头上翘,则剑头在纵向将会出现磨损或不能投纬。<br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; text-align: center; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><img src="http://dayaotex-img.gz.bcebos.com/article/fffspic/wszj10626.png" _src="http://dayaotex-img.gz.bcebos.com/article/fffspic/wszj10626.png" data-ratio="0.4177215189873418" data-w="632" style="margin: 0px; padding: 0px; width: 384.4px; max-inline-size: 100%; max-width: 100%; overflow-wrap: break-word !important; outline: none 0px !important; height: auto !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; text-align: center; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp; (6)对原已使用过的老剑带上更换新剑头时,必须注意检查剑带磨损情况,按主机厂要求进行更换。例如SM93织机规定剑带宽度已减小0.5mm、厚度减小0.5mm,二齿孔间宽度减小2mm时,必须要进行更换新剑带后才能再更换新剑头。例如FAST织机(图13-3)规定剑带最大磨损处厚度H不能薄于1.0mm,剑带孔长度F不得超过5.25mm。<br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; text-align: center; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><img src="http://dayaotex-img.gz.bcebos.com/article/fffspic/wszj10627.png" _src="http://dayaotex-img.gz.bcebos.com/article/fffspic/wszj10627.png" data-ratio="0.5034246575342466" data-w="292" style="margin: 0px; padding: 0px; max-inline-size: 100%; max-width: 100%; overflow-wrap: break-word !important; outline: none 0px !important; height: auto !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; text-align: center; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp; 三、剑头上机后注意事项</p><p><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp; (1)在调整左剑头左开合板A的位置时,注意左剑头通过时其压线板只要能打开1mm就足够了,避免左剑头造成不必要的磨损,如图13-4所示。<br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; text-align: center; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><img src="http://dayaotex-img.gz.bcebos.com/article/fffspic/wszj10628.png" _src="http://dayaotex-img.gz.bcebos.com/article/fffspic/wszj10628.png" data-ratio="0.5460122699386503" data-w="326" style="margin: 0px; padding: 0px; max-inline-size: 100%; max-width: 100%; overflow-wrap: break-word !important; outline: none 0px !important; height: auto !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; text-align: center; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp; (3)综框综平时间调整的好坏,也直接影响到剑头使用寿命的长短,如果平综时间太早,在剑头离开织口时,下层经纱已把剑头抬起,导致剑头提早磨损,所以平综应稍延后为宜,但具体时间还要根据织物品种主机的规定而定。</p><p><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp; (4)导钩的正确安装调整直接影响剑头剑带的使用寿命,用户必须根据主机厂使用维护说明书要求安装导钩更换导钩。</p><p><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp; (5)活动导轨与固定导轨构成的剑带剑头工作运行的通道,其直线度调整的好坏,固定导轨与钢筘的最佳距离(最好保留2mm),直接影响剑头剑带的寿命,具体的调整方法按主机厂<br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp; 调试说明书执行。</p><p><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp; 为了保证剑头正常使用,维修工必须每月用定规检查轨道的直线度。应经常检查剑头、剑带在轨道中自由滑动情况和剑带与导轨之间的横向间隙,间隙要求尽量小,并按上机说明书进行调整,或抽出剑头剑带,观察剑头使用磨损状态,及时更换剑头上的损坏件(如弹簧、螺丝、开合器、底板等)。</p><p><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp; (6)有底板的剑头必须注意其磨损情况,按说明要求定期更换,如不更换则剑头会迅速损坏,纬纱难以交接,甚至右剑头会碰到导钩造成织造事故。在换底板时最好换上新螺钉,或将原装在这个位置上的螺钉安装上,不要装错。</p><p><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp; 四、剑头引纬故障分析表</p><p><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp; 织造过程中,常出现左右剑头交接失误等纬向故障,原因多种多样,有的是调整问题,有的是剑头本身问题,现将综合情况见表13-3。<br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; text-align: center; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><img src="http://dayaotex-img.gz.bcebos.com/article/fffspic/wszj10629.png" _src="http://dayaotex-img.gz.bcebos.com/article/fffspic/wszj10629.png" data-ratio="0.8235294117647058" data-w="612" style="margin: 0px; padding: 0px; width: 384.4px; max-inline-size: 100%; max-width: 100%; overflow-wrap: break-word !important; outline: none 0px !important; height: auto !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; text-align: center; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><img src="http://dayaotex-img.gz.bcebos.com/article/fffspic/wszj10630.png" _src="http://dayaotex-img.gz.bcebos.com/article/fffspic/wszj10630.png" data-ratio="0.9284552845528455" data-w="615" style="margin: 0px; padding: 0px; cursor: pointer; width: 384.4px; max-inline-size: 100%; max-width: 100%; overflow-wrap: break-word !important; outline: none 0px !important; height: auto !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; text-align: center; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><img src="http://dayaotex-img.gz.bcebos.com/article/fffspic/wszj10631.png" _src="http://dayaotex-img.gz.bcebos.com/article/fffspic/wszj10631.png" data-ratio="0.434640522875817" data-w="612" style="margin: 0px; padding: 0px; width: 384.4px; max-inline-size: 100%; max-width: 100%; overflow-wrap: break-word !important; outline: none 0px !important; height: auto !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; text-align: center; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><img src="http://dayaotex-img.gz.bcebos.com/article/fffspic/wszj10632.png" _src="http://dayaotex-img.gz.bcebos.com/article/fffspic/wszj10632.png" data-ratio="0.3252032520325203" data-w="615" style="margin: 0px; padding: 0px; width: 384.4px; max-inline-size: 100%; max-width: 100%; overflow-wrap: break-word !important; outline: none 0px !important; height: auto !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; text-align: center; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; clear: both; min-height: 1em; cursor: text; text-align: center; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;">&nbsp;&nbsp;&nbsp;</p><section class="_135editor" data-role="paragraph" id="autoparagraph" style="max-inline-size: 100%; margin: 0px; padding: 0px; border: 0px none; z-index: 0; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; font-family: 微软雅黑, &quot;Microsoft YaHei&quot;, sans-serif; font-size: 17px; caret-color: rgb(255, 0, 0); overflow-wrap: break-word !important; outline: none 0px !important;"></p></section>