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2023-06-27 14:22:18
<section data-role="paragraph" class="_135editor" style="max-inline-size: 100%; margin: 0px; padding: 0px; border: 0px none; z-index: 0; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"> 长环蒸化机适用于常温常压、高温常压蒸化和热空气焙烘三种工艺,织物呈悬挂状,为单面接触松式传送织物的蒸化机。适用于各种染料和涂料印花工艺,按热源可分为热油和蒸汽两种,按箱体结构,可分为有底和无底两种。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"> 1.有底长环蒸化机</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"> 图8-35所示是常压有底高温蒸化机,可做双幅或双层织物汽蒸。该机工作幅度在1600~3600mm之间分档,每档间隔200mm;车速为4~40m/min、5m/min、0/min、10~1000m/min;</span></p><p style="text-align: center; max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><img src="https://dayaotex-edu.fsh.bcebos.com/v1/dayaotex-edu/8-35.png?authorization=bce-auth-v1%2F59b7a26546d74b64bfd056b483465817%2F2023-06-27T06%3A21%3A32Z%2F-1%2F%2Fb5a785f1176b12b1b5f79df1222dd3445313140d933bcfbcddf50dbd1ed1741a" data-filename="" style="width: 25%;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br></span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"> 容布量在140~420m之间分档,每档间隔70m;蒸化时间为2.1~21min、4.2~42min;工作温度100~210℃;成环长度1.25~2.5m。箱体为密闭有底结构,进出布处均有汽封口,蒸箱内底部有直接蒸汽喷管供汽、给湿。顶部有间接蒸汽保温,防止滴水。湿空气经箱体下部左右两侧的四台离心风机吸入,由箱体两侧夹层风道内的热油加热器加热,温度可达185℃,再从顶部喷向织物,蒸汽按如图8-36所示路线循环。当采用饱和蒸汽汽蒸时,加热器内就不再需要输入热油,而是采用机外水箱填料式饱和蒸汽发生装置,从两侧中部喷射饱和蒸汽,用于常温常压蒸化。图8-37所示为该机成环机构及织物成环过程图。在蒸箱内左右两侧各有一条环形传动链,节距以夹持悬布辊。运行时,始终保持下方传动链上有五根悬布辊随传动链运行,导轨上则搁有33根自转悬布辊。当悬布辊通过喂布辊下方,织物被挂于悬布辊上成环,直至悬布辊被送到顶部导轨上,夹持器才将该悬布辊释放,使其与传动链脱离。此时装在导轨进口处的左右两只凸轮回转一圈,将悬布辊推入导轨并使所有悬布辊向前移动一个中心距距离。由于每根悬布辊两端装有滚轮,并在一端装有一只与链条啮合的链轮,因而当悬布辊在导轨上被凸轮推动时,能以很低的速度反方向自转,以自动变换悬挂织物与悬布辊面的接触位置,有利于均匀蒸化。在出布处脱离织物后的悬布辊又依次被夹持器夹持在传动链上,继续循环运行。</span></p><p style="text-align: center; max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><img src="https://dayaotex-edu.fsh.bcebos.com/v1/dayaotex-edu/8-36.png?authorization=bce-auth-v1%2F59b7a26546d74b64bfd056b483465817%2F2023-06-27T06%3A21%3A52Z%2F-1%2F%2Fe83d80a7d1ab30a2a3f8cd2c197b725ca82b928cee0f19ace2753528ae62c773" data-filename="" style="width: 25%;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br></span></p><p style="text-align: center; max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><img src="https://dayaotex-edu.fsh.bcebos.com/v1/dayaotex-edu/8-37.png?authorization=bce-auth-v1%2F59b7a26546d74b64bfd056b483465817%2F2023-06-27T06%3A22%3A00Z%2F-1%2F%2F623d6099573389192a7c9dcdd92a1b5c29b61812c1c1d0952f85bd124fdabb4b" data-filename="" style="width: 25%;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br></span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"> 成环长度与喂布辊表面速度、传动链线速度以及相邻两套夹持器的间距有关,可根据工艺需要分别调节。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"> 2.无底长环蒸化机</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"> 如图8-38所示为无底长环蒸化机,该机工作幅度有1800mm、2200mm、2800mm三种,速度20~60m/min,容布量180m,蒸化时间3~9min,工作温度100~210℃,环长1.5~2.2m。该机蒸化箱箱体为矩形,无底,双层隔板结构。隔板间为蒸汽通道,内置加热器起保温作用,可以避免在箱体上形成冷凝水。由于蒸汽比空气轻,蒸汽浮于蒸箱上部,加上在蒸箱顶部喷出的蒸汽也向下排挤空气,使空气很快从箱体底部排出。箱内为高温蒸汽,箱外为室温空气,在箱体底部因箱内蒸汽凝结形成雾层,使蒸箱内的蒸汽与箱外空气隔开,形成一道自然的汽封口,阻止箱内蒸汽外逸和室外空气进入箱内,而织物则从箱体底部自由进出蒸箱。</span></p><p style="text-align: center; max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><img src="https://dayaotex-edu.fsh.bcebos.com/v1/dayaotex-edu/8-38.png?authorization=bce-auth-v1%2F59b7a26546d74b64bfd056b483465817%2F2023-06-27T06%3A22%3A11Z%2F-1%2F%2Ff023aeeb5d5e5e9c8a31854f2178a2c765c86903663bac062901310e07b1ab0c" data-filename="" style="width: 25%;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br></span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"> 该蒸箱两侧隔板的下部存放软水,有直接蒸汽管对软水加热,使之不断汽化,汽化出来的饱和蒸汽从双层隔板中间上升至顶部隔板,并从中间圆孔中喷出。若需高温蒸化时,夹层内不再加热,由过热蒸汽发生器产生的过热蒸汽,直接通入顶部隔板再喷向汽蒸室,蒸化温度可达185℃。在箱内离底部20cm处四周有狭缝式吸气风口,用以排除过量蒸汽及部分空气,以防止蒸汽从其底部向外逸出。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"> 该机采用引导杆成环,机内左右各一条环形传动链上等距离安装许多小导辊,传动链做间歇传动,当织物由喂布辊连续喂入时,小导辊停留不动,织物即悬挂在两根小导辊之间,由引导杆从顶部最高位置向下压布,当织物成环长度达到要求时,引导杆触及限位开关,使之回升至顶部停留在最高位置,此时链条即带动小导辊移动一个中心距位置后停留不动,引导杆开始第二次循环。这种成环机构动作比较简单,长度控制方便,运行可靠,成环整齐。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section><section class="_135editor" data-role="paragraph" id="autoparagraph" style="max-inline-size: 100%; margin: 0px; padding: 0px; border: 0px none; z-index: 0; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; font-family: 微软雅黑, "Microsoft YaHei", sans-serif; font-size: 17px; caret-color: rgb(255, 0, 0); overflow-wrap: break-word !important; outline: none 0px !important;"></p></section>