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2023-05-30 10:32:41
<p><br></p><section class="_135editor" data-role="paragraph" style="font-size: medium; max-inline-size: 100%; margin: 0px; padding: 0px; border: 0px none; z-index: 0; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 在大货面料到服装厂服装生产过程前,经常会遇到送厂面料有各种各样的问题,比如边中差,缸差,段差等各种颜色差异,这其中差生问题的原因也是多方面,就看如何预知,在生产过程中尽量去减少发生问题的可能性,出来问题后如何第一时间发现问题,并解决问题,从而不影响服装厂服装生产计划。本文我们重点阐述面料色差问题,并如何改善及检验标准。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><section class="_135editor" data-role="title" data-tools="135编辑器" data-id="127904" style="max-inline-size: 100%; margin: 0px; padding: 0px; border: 0px none; z-index: 0; overflow-wrap: break-word !important; outline: none 0px !important;"><section class="" style="max-inline-size: 100%; margin: 10px auto; padding: 10px 0px 0px; transform-style: preserve-3d; overflow-wrap: break-word !important; outline: none 0px !important;"><section class="" style="max-inline-size: 100%; margin: 0px; padding: 0px; display: flex; justify-content: center; transform: translateZ(10px); overflow-wrap: break-word !important; outline: none 0px !important;"><section style="max-inline-size: 100%; margin: 0px; padding: 0px; flex-shrink: 0; display: flex; align-items: center; overflow-wrap: break-word !important; outline: none 0px !important;"><section style="max-inline-size: 100%; margin: 0px; padding: 0px; width: 50px; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section></section><section style="max-inline-size: 100%; margin: 0px; padding: 0px; display: flex; justify-content: center; align-items: center; overflow-wrap: break-word !important; outline: none 0px !important;"><section style="max-inline-size: 100%; margin: 0px; padding: 0px; flex-shrink: 0; overflow-wrap: break-word !important; outline: none 0px !important;"><section style="max-inline-size: 100%; margin: 0px; padding: 0px; width: 15px; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section></section><section style="max-inline-size: 100%; margin: 0px; padding: 4px 10px; font-size: 16px; color: rgb(255, 255, 255); text-align: center; background-color: rgb(88, 166, 255); border-radius: 0px 5px 5px 0px; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><strong class="135brush" data-brushtype="text" style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;">疵病特性</strong></p></section></section><section style="max-inline-size: 100%; margin: 0px; padding: 0px; flex-shrink: 0; display: flex; align-items: center; overflow-wrap: break-word !important; outline: none 0px !important;"><section style="max-inline-size: 100%; margin: 0px; padding: 0px; width: 50px; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section></section></section></section></section><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 染色制品所得色泽深浅不一,色光有差别。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> A.同批色差:</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 同批产品中,一个色号的产品箱与箱之间、件与件之间、包与包之间、匹与匹之间有色差。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> B.同匹色差:</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 同匹产品中的左中有有色差或前后有色差或正反面有色差。色差是染整厂常见疵病和多发性疵病之一,严重影响染色成品的质量。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><section class="_135editor" data-role="title" data-tools="135编辑器" data-id="127904" style="max-inline-size: 100%; margin: 0px; padding: 0px; border: 0px none; z-index: 0; overflow-wrap: break-word !important; outline: none 0px !important;"><section class="" style="max-inline-size: 100%; margin: 10px auto; padding: 10px 0px 0px; transform-style: preserve-3d; overflow-wrap: break-word !important; outline: none 0px !important;"><section class="" style="max-inline-size: 100%; margin: 0px; padding: 0px; display: flex; justify-content: center; transform: translateZ(10px); overflow-wrap: break-word !important; outline: none 0px !important;"><section style="max-inline-size: 100%; margin: 0px; padding: 0px; flex-shrink: 0; display: flex; align-items: center; overflow-wrap: break-word !important; outline: none 0px !important;"><section style="max-inline-size: 100%; margin: 0px; padding: 0px; width: 50px; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section></section><section style="max-inline-size: 100%; margin: 0px; padding: 0px; display: flex; justify-content: center; align-items: center; overflow-wrap: break-word !important; outline: none 0px !important;"><section style="max-inline-size: 100%; margin: 0px; padding: 0px; flex-shrink: 0; overflow-wrap: break-word !important; outline: none 0px !important;"><section style="max-inline-size: 100%; margin: 0px; padding: 0px; width: 15px; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section></section><section style="max-inline-size: 100%; margin: 0px; padding: 4px 10px; font-size: 16px; color: rgb(255, 255, 255); text-align: center; background-color: rgb(88, 166, 255); border-radius: 0px 5px 5px 0px; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><strong class="135brush" data-brushtype="text" style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;">产生原因</strong></p></section></section><section style="max-inline-size: 100%; margin: 0px; padding: 0px; flex-shrink: 0; display: flex; align-items: center; overflow-wrap: break-word !important; outline: none 0px !important;"><section style="max-inline-size: 100%; margin: 0px; padding: 0px; width: 50px; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section></section></section></section></section><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 各类织物的纤维组成不同,染色时采用的染料种类及工艺设备不同、加上染色加工中有不同的要求和特点,产生疵病的原因及表现就不一样。色差在外观表现上多种多样,但究其原因,主要有以下几种。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> A.染料在织物上先期分布不均匀:染料在固着之前,如果在织物各部位上分布不匀,固色后必然形成色差。造成这种现象的主要原因为:</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> ① 织物因素:由于纤维性能不同或前处理退、煮、漂、丝光不够匀透,使染前半制品渗透性不匀而引起对染料吸收程度的差异。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> ② 吸液因素;由于机械结构上的原因或操作不当,使织物各部位的带液率不一致,因而造成色差。轧辊压力不匀、加入染化料不匀等都会使织物吸收染料不匀。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> ③ 预烘因素:在浸轧染液后预烘时,由于烘燥的速率和程度不一致,引起染料发生不同程度的泳移,使染料在织物上分布不匀。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> B.染料在织物上固着程度不同:尽管染料在织物上先期分布是均匀的,但在固着过程中.如条件控制不当(如温度、时间、染化料浓度等),使织物上某些部位的染料没有得到充分固色,在后处理皂洗时即被去除.从而产生色差。例如,分散染料热溶温度两边或前后不一致、还原染料部分还原或氧化不充分、活性染料汽蒸条件不良等都会造成织物的前后或左右有色差。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> C.染料色光发生变异:这种差异不是由于织物上染料分布不均匀造成的,而是由于某些原因引起织物上的部分染料的色光发生变化,一般有以下几种原因:</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> ① 染前因素:</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 半制品的白度不匀或pH值有较大差异,在染色后往往造成色光差异。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> ② 染色因素:</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 例如分散染料热溶温度过高,使某些染料的色光变得萎暗;还原染料的过度还原,也会使色光有差异。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> ③ 染后因素:</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 在后整理过程中.如树脂整理、高温拉幅以及织物上pH值的不同等,都会引起染料色光有不同程度的变化。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> ④ 皂洗:</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 如皂洗不充分,会使发色不充足,色光不准。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> </span></p><section class="_135editor" data-role="title" data-tools="135编辑器" data-id="127904" style="max-inline-size: 100%; margin: 0px; padding: 0px; border: 0px none; z-index: 0; overflow-wrap: break-word !important; outline: none 0px !important;"><section class="" style="max-inline-size: 100%; margin: 10px auto; padding: 10px 0px 0px; transform-style: preserve-3d; overflow-wrap: break-word !important; outline: none 0px !important;"><section class="" style="max-inline-size: 100%; margin: 0px; padding: 0px; display: flex; justify-content: center; transform: translateZ(10px); overflow-wrap: break-word !important; outline: none 0px !important;"><section style="max-inline-size: 100%; margin: 0px; padding: 0px; flex-shrink: 0; display: flex; align-items: center; overflow-wrap: break-word !important; outline: none 0px !important;"><section style="max-inline-size: 100%; margin: 0px; padding: 0px; width: 50px; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section></section><section style="max-inline-size: 100%; margin: 0px; padding: 0px; display: flex; justify-content: center; align-items: center; overflow-wrap: break-word !important; outline: none 0px !important;"><section style="max-inline-size: 100%; margin: 0px; padding: 0px; flex-shrink: 0; overflow-wrap: break-word !important; outline: none 0px !important;"><section style="max-inline-size: 100%; margin: 0px; padding: 0px; width: 15px; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section></section><section style="max-inline-size: 100%; margin: 0px; padding: 4px 10px; font-size: 16px; color: rgb(255, 255, 255); text-align: center; background-color: rgb(88, 166, 255); border-radius: 0px 5px 5px 0px; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><strong class="135brush" data-brushtype="text" style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;">克服办法</strong></p></section></section><section style="max-inline-size: 100%; margin: 0px; padding: 0px; flex-shrink: 0; display: flex; align-items: center; overflow-wrap: break-word !important; outline: none 0px !important;"><section style="max-inline-size: 100%; margin: 0px; padding: 0px; width: 50px; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section></section></section></section></section><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"></span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 1.改善轧辊的均匀性。采用普通轧车染色者,应将轧辊表面车磨成中间直径略微大、两端直径略小的橄榄形辊筒;合理选择橡胶轧辊的硬度。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 2.采用均匀轧车。生产单一品种、单一色泽的产品时、用橄榄形辊筒解决边中色差或左中有色差是一个可行的办法。然而在生产小批量、多品种、多色位品种时.则因为要考虑的因素较多,常需频繁调换辊简.故给使用过程带来麻烦。采用均匀轧车是解决边中色差、左中右色差的好办法。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 3.选用合适设备,改善设备状态,使被染物在整个染色过程中能均匀上色。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 4.改善织物干燥的均匀性。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 织物进入热风烘燥机后,喷风口风速的大小和温度的高低对水分蒸发快慢的影响不同。凡风速大、温度高的区域,水分蒸发就快,从而使染液向蒸发快的区域泳移,造成色差。加工厚类织物时,温度相差10℃以内对色差影响不大,而加工薄织物时,温差大于5℃就会有明显色差。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 风速左中右相差4m/s 之内,对厚织物影响很小.而风速相差2m/s 时,薄织物就会有明显的色差。所以必须认真对待,严格调整好风速,并使布面温度及升温速度一致,使织物一致干燥,不致于造成色差。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 热风部分采用横导辊穿布方式,对防止正反面色差比较有利。因为吹到织物两面的热风来自相同的风道。如果采用垂直穿布的热风烘干机,设备要改装,使上下风口的风量成风速可作适当的调节,有利于纠正色差。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 烘筒烘燥机属接触性烘燥,与烘筒接触部位升温快,干燥快,也易造成泳移问题。所以,使织物先接触的供筒温度适当低一些,再逐步进入高温烘筒.这有利于减少产生色差的可能。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 采用红外线予烘、微波烘干等方式,染制品内外能一致烘干.有利于避免泳移产生的色差。用红外线烘燥织物时,正反两面的红外线辐射必须力求均匀,红外线辐射器与织物的距离不能太近,以防烘燥过急,产生正反面色差。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 另外,染前半制品的烘干要均匀一致,使半制品染色时吸液量一致,不能因半制品含水分不均匀造成吸收染化料不均匀而形成色差。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 5.染色时要合理选用染料。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 应尽量选择上染曲线相似的染料,以利于减少色差。染色所用染料要按产地、批号分开存放。要认真做好测试化验工作,对每批染料的色光做到心中有效,分批使用,防止产生色差。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 6.染色时加入匀染性助剂,如棉针织品投染时加入棉用匀染剂,有利于色差减少。涤/棉织物轧染时要在染液中加入适当的防泳移剂(例如在染液中添加海藻酸钠、聚丙烯酸衍生物等).这对防止泳移造成的色差具有一定效果。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 7.加强练原管理,为染色提供合格半制品。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> ①坯布的纤维种类、质量、配比以及上浆情况对染色均有较大的影响。不同纺织厂的坯布,在相同染色工艺条件下加工所得的色泽往往深浅不一致,所以同一批染制品必须采用相同的坯布。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> ②前处理采用的设备不同,工艺条件不容易掌握一致,所得的半制品染色后色泽有差别。要按不同品种、不同设备调整工艺,使退、煮、漂、丝光匀透,保证练漂效果达到染制品的染色要求。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> ③需染前定形的织物定形要均匀一致,避免染色时因定形不匀产生色差。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> ④丝光后织物的pH 值是前处理中影响色差最显著的因素之一。丝光后pH 值偏高不仅会造成烘干时织物泛黄,而且会使染料在高温碱性下发生色光变化而造成色差。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 8.染色工艺要合理,要针对不同染制品的特点、染化料的性能正确制定工艺,并在加工中保证工艺的稳定,使染色不产生色差。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; line-height: 1.75em; overflow-wrap: break-word !important; outline: none 0px !important;"><span style="max-inline-size: 100%; margin: 0px; padding: 0px; cursor: text; font-size: 14px; overflow-wrap: break-word !important; outline: none 0px !important;"> 9.整理助剂在整理条件变化时对色光有不同的影响,后整理助剂选择要慎重,整理工艺条件控制必须严格一致,才能使色差现象得到避免。</span></p><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; overflow-wrap: break-word !important; outline: none 0px !important;"></p></section><section class="_135editor" data-role="paragraph" id="autoparagraph" style="font-size: medium; max-inline-size: 100%; margin: 0px; padding: 0px; border: 0px none; z-index: 0; overflow-wrap: break-word !important; outline: none 0px !important;"><p style="max-inline-size: 100%; margin-bottom: 0px; clear: both; min-height: 1em; cursor: text; overflow-wrap: break-word !important; outline: none 0px !important;"><br style="max-inline-size: 100%; margin: 0px; padding: 0px; font-family: 微软雅黑, "Microsoft YaHei", sans-serif; font-size: 17px; caret-color: rgb(255, 0, 0); overflow-wrap: break-word !important; outline: none 0px !important;"></p></section>