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全部资讯   / 并条胶辊缠花的主要原因有哪些?

并条胶辊缠花的主要原因有哪些?

2022-12-14 08:30:38

<section data-role="outer" class="article135" label="edit by 135editor"><section data-role="paragraph" class="_135editor"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; font-size: 16px; text-indent: 32px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="left"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; color: rgb(0, 0, 0); visibility: visible; font-family: 宋体; overflow-wrap: break-word !important;">在生产过程中,由于地域、气候、原料、工艺参数等因素的差异性,胶辊缠花问题是普遍存在的,导致生活难做,对产品质量的影响更是不言而喻。目前各个棉纺织企业几乎都不同程度的受到此问题的困扰,同时也在积极地寻求控制胶辊缠花的最佳途径。那么,并条胶辊缠花的原因有哪些呢?</span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; font-size: 16px; text-indent: 32px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="left"><br></p><section data-support="96编辑器" data-style-id="25624" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 10px 0px; padding: 0px; outline: 0px; max-width: 100%; text-align: center; visibility: visible; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; visibility: visible; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: flex; justify-content: space-between; align-items: center; visibility: visible; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; background-color: rgb(126, 206, 244); width: 10px; height: 10px; border-style: solid; border-width: 1px; border-color: rgb(21, 137, 218); visibility: visible; transform: rotateZ(45deg); overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; visibility: visible; overflow-wrap: break-word !important;"></section><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; background-color: rgb(126, 206, 244); width: 10px; height: 10px; border-style: solid; border-width: 1px; border-color: rgb(21, 137, 218); visibility: visible; transform: rotateZ(45deg); overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; visibility: visible; overflow-wrap: break-word !important;"></section></section><section style="margin: -5px 5px; padding: 3px 20px; outline: 0px; max-width: 100%; border-style: solid; border-width: 1px; border-color: rgb(21, 137, 218); visibility: visible; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 2px; visibility: visible; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; visibility: visible; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(21, 137, 218); visibility: visible; overflow-wrap: break-word !important;">静电吸附</span></strong></p></section><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: flex; justify-content: space-between; align-items: center; visibility: visible; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; background-color: rgb(126, 206, 244); width: 10px; height: 10px; border-style: solid; border-width: 1px; border-color: rgb(21, 137, 218); visibility: visible; transform: rotateZ(45deg); overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; visibility: visible; overflow-wrap: break-word !important;"></section><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; background-color: rgb(126, 206, 244); width: 10px; height: 10px; border-style: solid; border-width: 1px; border-color: rgb(21, 137, 218); visibility: visible; transform: rotateZ(45deg); overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; visibility: visible; overflow-wrap: break-word !important;"></section></section></section></section></section><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; color: rgb(0, 0, 0); visibility: visible; font-family: 宋体; overflow-wrap: break-word !important;">任何两种相互接触的物体在分离之后都会产生静电,并且静电荷有分布在物体外表面的特性。相互摩擦可以看做是一个不断接触分离的现象,所以摩擦起电的现象在生活中随处可见。在牵伸过程中,慢速或者浮游纤维要逐渐转变为快速纤维,那么纤维与纤维之间就会产生摩擦。一般来讲,同种物质相互接触是不会产生电荷重新分布的,但是快速纤维是与胶辊相互接触的,就必须将快速纤维和前胶辊看作一个整体。这样一来,静电随之产生。</span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; color: rgb(0, 0, 0); visibility: visible; font-family: 宋体; overflow-wrap: break-word !important;">与此同时,胶辊与纤维也在不断接触然后分离,这又是产生静电的另一原因。假设胶辊表面积聚了足够多的电荷,那么当下一根纤维到达钳口的时候就容易被胶辊吸附在其表面了。最初只是几根,然后越附越多,最终产生缠绕。</span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><br></p><section data-support="96编辑器" data-style-id="25624" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 10px 0px; padding: 0px; outline: 0px; max-width: 100%; text-align: center; visibility: visible; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; visibility: visible; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: flex; justify-content: space-between; align-items: center; visibility: visible; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; background-color: rgb(126, 206, 244); width: 10px; height: 10px; border-style: solid; border-width: 1px; border-color: rgb(21, 137, 218); visibility: visible; transform: rotateZ(45deg); overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; visibility: visible; overflow-wrap: break-word !important;"></section><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; background-color: rgb(126, 206, 244); width: 10px; height: 10px; border-style: solid; border-width: 1px; border-color: rgb(21, 137, 218); visibility: visible; transform: rotateZ(45deg); overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; visibility: visible; overflow-wrap: break-word !important;"></section></section><section style="margin: -5px 5px; padding: 3px 20px; outline: 0px; max-width: 100%; border-style: solid; border-width: 1px; border-color: rgb(21, 137, 218); visibility: visible; overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 2px; visibility: visible; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; visibility: visible; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(21, 137, 218); visibility: visible; overflow-wrap: break-word !important;">棉脂棉蜡粘附</span></strong></p></section><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: flex; justify-content: space-between; align-items: center; visibility: visible; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; background-color: rgb(126, 206, 244); width: 10px; height: 10px; border-style: solid; border-width: 1px; border-color: rgb(21, 137, 218); visibility: visible; transform: rotateZ(45deg); overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; visibility: visible; overflow-wrap: break-word !important;"></section><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; background-color: rgb(126, 206, 244); width: 10px; height: 10px; border-style: solid; border-width: 1px; border-color: rgb(21, 137, 218); visibility: visible; transform: rotateZ(45deg); overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; visibility: visible; overflow-wrap: break-word !important;"></section></section></section></section></section><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; visibility: visible; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; color: rgb(0, 0, 0); visibility: visible; font-family: 宋体; overflow-wrap: break-word !important;">天然的棉纤维本身含有棉脂和棉蜡,在牵伸过程中会不可避免的转移到胶辊上。如果是换洗和保养工作做的不好的情况下,会在表面看到一层乳白色的棉脂和棉蜡的混合物,很难清除,黑色胶辊尤为明显。当然此种形态下的棉脂棉蜡是不会粘附纤维的,但是前胶辊速度比较高,一段时间后会发热,温度升高,这层棉脂棉蜡的混合物粘度就会升高,纤维就有可能被粘附在胶辊表面了。</span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><br></p><section data-support="96编辑器" data-style-id="25624" style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;"><section style="margin: 10px 0px; padding: 0px; outline: 0px; max-width: 100%; text-align: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: inline-block; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: flex; justify-content: space-between; align-items: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; background-color: rgb(126, 206, 244); width: 10px; height: 10px; border-style: solid; border-width: 1px; border-color: rgb(21, 137, 218); transform: rotateZ(45deg); overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"></section><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; background-color: rgb(126, 206, 244); width: 10px; height: 10px; border-style: solid; border-width: 1px; border-color: rgb(21, 137, 218); transform: rotateZ(45deg); overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"></section></section><section style="margin: -5px 5px; padding: 3px 20px; outline: 0px; max-width: 100%; border-style: solid; border-width: 1px; border-color: rgb(21, 137, 218); overflow-wrap: break-word !important;"><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; letter-spacing: 2px; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; color: rgb(21, 137, 218); overflow-wrap: break-word !important;">嵌&nbsp; 入</span></strong></p></section><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; display: flex; justify-content: space-between; align-items: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; background-color: rgb(126, 206, 244); width: 10px; height: 10px; border-style: solid; border-width: 1px; border-color: rgb(21, 137, 218); transform: rotateZ(45deg); overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"></section><section style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; background-color: rgb(126, 206, 244); width: 10px; height: 10px; border-style: solid; border-width: 1px; border-color: rgb(21, 137, 218); transform: rotateZ(45deg); overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; overflow-wrap: break-word !important;"></section></section></section></section></section><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; color: rgb(0, 0, 0); font-family: 宋体; overflow-wrap: break-word !important;">有的时候胶辊表面会产生裂痕,这些裂痕并不总是可以用肉眼看得到的。胶辊上涂料与经纱上浆原理类似,目前市场上的涂料类型主要分为被覆型和渗透型,被覆型涂料干燥后在胶辊表面形成一层膜。在牵伸过程中,为保证足够的牵伸力,就必须给并条胶辊施加巨大的压力,形成摩擦力界。受压变形回转和巨大的牵伸力共同对胶辊的表面造成考验。胶辊的表面就很容易产生龟裂,有时候是涂料涂层裂纹,有时候甚至是胶体因老化而出现裂纹。</span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; color: rgb(0, 0, 0); font-family: 宋体; overflow-wrap: break-word !important;">在牵伸力的作用下,裂纹被尽可能的放大,纤维趁虚而入,当裂纹转过摩擦力界之后裂缝被收紧,这时纤维便被紧紧的嵌入其中。此种现象无需用放大镜便可以分辨,将缠绕的胶辊简单清理过后,顺着纹路可以看到一排排白色的纤维,裂纹处整齐划一。</span></p><p style="margin-bottom: 0px; outline: 0px; max-width: 100%; clear: both; min-height: 1em; color: rgb(34, 34, 34); letter-spacing: 0.544px; text-align: justify; font-size: 16px; text-indent: 32px; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; overflow-wrap: break-word !important;" align="justify"><span style="margin: 0px; padding: 0px; outline: 0px; max-width: 100%; line-height: 24px; color: rgb(0, 0, 0); font-family: 宋体; overflow-wrap: break-word !important;">当然,仅仅认识到这些方面还是远远不够的。车间的清洁状况不好,胶辊表面有刀伤同样会挂花,会缠绕;吸棉装置的堵塞等等也不同程度对缠花有影响。在发现问题的时候,首先要认清问题的本质,找出原因之后才能够对症下药。</span></p></section></section>

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